1997 MERCEDES-BENZ ML320 Complete Repair Manual

start stop button gas type jump cable battery capacity oil level tires

Page 2073 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Number
Designation
Engine 113.991

in model 215
Engines

113.960/
986

in model 215
Engine

112.973 in

model 230.467

BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
14.5
Y
11.5
Y
10

Number
Designation
Engine 113.991

in model 215
Engines

113.960/
986

in model 215
Engine

112.973 in

model 230.467

BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
14.5
Y
11.5
Y
10.8

Capacity of

anticorrosion/antifreeze agent

down to -37°C

Liters

Y
7.3
Y
5.75

Y
5.4

Capacity of anticorrosion/

antifreeze agent down

to -45°C

Liters

Y8Y
6.25

Y6

Specifications for Operating

Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0310-01A

Cooling system

Number

Designation
Engines

112.970

113.965

in model 163
ENgines

113.942/981

in model 163
Engine

113.982
in

models

463.241/243/246

BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
12.0
Y
11.5
Y
11.9

Capacity of

anticorrosion/antifreeze agent

down to -37°C

Liters

Y
6.0
Y
5.75
Y
5.95

Capacity of anticorrosion/

antifreeze agent down

to -45°C

Liters

Y
6.75
Y
6.25
Y
6.55

Specifications for Operating

Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0325-00A

Cooling system

Number

Designation
Engines

113.986/991

in model 220
Engines

113.948/966

in model 220
Engine

112.975

in model 220

BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
13.5
Y
11.6
Y
10.4

Capacity of

anticorrosion/antifreeze agent

down to -37°C

Liters

Y
6.8

Y
5.8
Y
5.2

Capacity of anticorrosion/

antifreeze agent down

to -45°C

Liters

Y
7.4

Y
6.4
Y
5.7

Specifications for Operating

Fluids
SheetBB00.40-P-0310-01ABB00.40-P-0310-01ABB00.40-P-0310-01A
SheetBB00.40-P-0325-00ABB00.40-P-0325-00ABB00.40-P-0310-01A

Cooling system

Number

Designation
Engine

113.968

in models 209,

211;

engine 113.969

in model 211

BF20.00-P-1001-02K
Cooling system
Total capacity
Liters
Y
11.5

Capacity of

anticorrosion/antifreeze agent

down to -37°C

Liters

Y
5.75

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 4

Page 2074 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Capacity of anticorrosion/

antifreeze agent down

to -45°C

Liters

Y
6.25

Specifications for Operating

Fluids
SheetBB00.40-P-0310-01A
SheetBB00.40-P-0325-00A

Cooling system

Number

Desig

Page 2075 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR20.00-P-1142M
Drain, pour in coolant
8.11.99

ENGINE
612.963 in MODEL 163.113

P20.20-2083-12

1
Front noise encapsulation bottom part

2
Radiator

3
Radiator drain tap

4
Siphon hose

Drain

Page 2076 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Danger!

Risk of accident
caused by vehicle starting

off by itself when engine is running.
Risk of

injury
caused by contusions and burns when

working in engine during starting procedure
S

Page 2077 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
GF54.30-P-4103GH
Coolant level switch, location/task/design/function
28.6.99

MODEL
163 as of 1.3.99

P54.30-2690-06

S41
Coolant level indicator electronic switch

The coolant level indicator elec

Page 2078 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR91.12-P-1100GH
Remove and install cover on bottom of rear seat
22.2.00

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

P91.12-2189-09

Arrows
Pushing directions for releas

AR91.12-P-1100GH
Remove and install cover on bottom of rear seat
22.2.00

MODELS
163.136 /154 /172 as of 1.9.99,

163.113 /128 /157 /174 /175

P91.12-2189-09

Arrows
Pushing directions for releasing

the locating tabs

Remove

Risk of breakage! Carefully press covers off

with a short screwdriver or suitable long

wedges.

1
Remove rear cargo space floor flaps

See Operating Instructions

2Remove rear cover (A)

Pull front outer edges of the cover

upwards in order to release the locating tabs

(1). Press outer locating tabs (2) outwards. In

the center of the cover, press locating tab (3)

to the right and locating tab (4) forwards. In

order to release the locating tabs (5), press

the cover down and remove to the rear.

3
Remove curtain at front 40 % bench

4
Remove outer cover (B) from 40 % bench

Press the cover in and pull upwards at

locating tab (6). Pull outwards at locating tabs

(7, 8). Press the cover forwards in order to

release the locating tab (9). At locating tab

(10), press down with a long wedge between

the covers. Guide the cover past the lateral

curtain.

5
Remove inner cover (C) from 40 % bench

Pull the outer rear corners of the cover up

in order to release the rear locating tabs (11).

In order to release the locating tabs (12),

press the cover forwards and remove to the

front.

6
Remove curtain at front 60 % bench

7
Remove outer cover (D) from 60 % bench

Push locating tab (13) up and turn cover

out and up at locating tab (14). Pull outwards

at locating tabs (15). Press the cover

forwards in order to release the locating tabs

(16). At locating tab (17) press down with a

long wedge between the covers. Guide the

cover past the lateral curtain.

8
Remove inner cover (E) from 60 % bench

Press locating tabs (18) in. Pull the outer

rear corners of the cover up in order to

release the rear locating tabs (19). In order to

release the locating tabs (20), press the cover

forwards, rotate counterclockwise and remove
past the springs towards the rear.

Install

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Page 2079 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 9
Install inner cover (E) at 60 % bench

Insert cover past the springs from the rear

and rotate into position in a clockwise

direction. Insert locating tabs (19). Press the

front cover down an

Page 2080 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Crankshaft Position Sensor DIY

hopefully this will help others with what appears to be a common stalling issue in the ML series.

Location:

--------

Its on the rear of the engine

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