1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 2425 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Crankcase ventilation, cylinder head cover Fuel rail Fuel rail Fig. 60: Identifying Double Open -End Wrench (110 589 01 01 00) engine Run engine and inspect for leaks NumberDesignati

Page 2426 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 61: Identifying Pressure Hose (119 589 04 63 00) TAP THREAD IN SPARK PLUG HOLE AND SCRE W IN THREADED INSERT - AR01.30-P-5440-01B Fig. 62: Identifying Heli-Coil Repair Set (102 589 00 99 00)

Page 2427 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 63: Identifying Pilot Bushing, Stop Ring, Guide Tube And Combination Tap 4. Select heli-coil threaded inse rt (8) with block length 10.2 mm. 5. Insert threaded insert (8) with primary pump

Page 2428 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 8. Hold jacket sleeve (5) 9. Rotate screw-in spindle (6) until the stop ring (7) is pos itioned on the jacket sleeve (5). Slightly turn back a clamping jacket sleeve when screwing-in. Fig. 65:

Page 2429 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 66: Identifying Sleeve & Pliers CAULK THREADED INSE RT - AR01.30-P-5440-02B Fig. 67: Identifying Heli-Coil Repair Set (102 589 00 99 00) 1. Grease caulk drift, screw into installed HELI-COI

Page 2430 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 68: Identifying Caulk Drift REPAIRING SPARK PLUG THREAD - AR01.30-P-5440BV ENGINE 112 ENGINE 112.945 in MODEL 463.209 /232 /233 /244 /245 /250 ENGINE 113.962 in MODEL 463.206 /240 /241

Page 2431 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 69: Identifying Tapped Hole Device Remove, Install 1Remove cylinder head coverAir cleaner located at vehicle side. Air cleaner located at engine side.AR01.20- P-5014B AR01.20-

Page 2432 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual piston of relevant cylinder to 20° - 30° before TDC Inlet valve and exhaust valve of th e relevant cylinder must be closed. 4Remove cylinder head Model 230.474 with Engine 113.992 re
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