1997 MERCEDES-BENZ ML320 Complete Repair Manual

Page 3001 of 4133

MERCEDES-BENZ ML320 1997  Complete Repair Manual Fig. 567: Pushing Slide Valv e Out Of Last Detent - Shown On A 1-Pin RK 2.5 Coupling  
Secondary release on version with lock tab (RK 2.5)     
1. Using a suitable tool (1), open the lock   tab (2) in

Page 3002 of 4133

MERCEDES-BENZ ML320 1997  Complete Repair Manual Fig. 569: Moving Contact Fuse - Shown On A 12-Pin RK 2.5 Coupling 
Unpin female contacts from coupling (RK 2.5)  
1. Insert release tool with RK 2.5 ejector   into the contact cavity of the coupling (

Page 3003 of 4133

MERCEDES-BENZ ML320 1997  Complete Repair Manual REMOVE CONTACTS FROM 2.5 ROUND  PLUG CONTACT PLUG - AR00.19-P-0120-16A
Fig. 571: Identifying Wiring Harness Repair Kit, Supplement Fo r Passenger Cars (220 589 04 99 00)  
Fig. 572: Identifying Wiring

Page 3004 of 4133

MERCEDES-BENZ ML320 1997  Complete Repair Manual Fig. 573: Identifying Wiring Harness Repair Kit (220 589 01 99 30)
Fig. 574: Identifying Release Tool  With RK 2.5 Ejector (220 589 01 99 30)  
Secondary release on versio  n with slide valve (RK 2.5)

Page 3005 of 4133

MERCEDES-BENZ ML320 1997  Complete Repair Manual Fig. 576: Opening Contact Retainer - Shown On A 2-Pin RK 2.5 Plug 
Secondary release on version with secondary retainer (RK 2.5)  
1. Using a suitable tool, slide the secondary retainer (1) to the pre

Page 3006 of 4133

MERCEDES-BENZ ML320 1997  Complete Repair Manual Fig. 577: Locating Secondary Retainer - Shown On A 12-Pin RK 2.5 Plug  
Secondary release on version with lock tab (RK 2.5)     
1. Using a suitable tool, slide the lock tab to the pre-locking positio

Page 3007 of 4133

MERCEDES-BENZ ML320 1997  Complete Repair Manual Fig. 579: Contact Pins From Plug (RK 2.5) 
3. Gently pull the respective line to remove the contact pin (2) from the plug (1).  
REMOVE CONTACTS FROM 2.5 SOLDER CONTACT COUPLING ROUND PLUG CONTACT - A

Page 3008 of 4133

MERCEDES-BENZ ML320 1997  Complete Repair Manual Fig. 581: Identifying Wiring Harness  Repair Kit, Basic (000 589 13 99 00)  
Fig. 582: Identifying Wiring Ha  rness Repair Kit (220 589 02 99 00)
 
2004 Mercedes-Benz ML350 
1998-2005 GENINFO Overall