1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 2057 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual connector (1) and electrical line circuit 61 (D+) (2). Remove 2 generator bolts (3). Remove generator. See Fig.
15 . To install, reverse removal procedure. Using STAR scan tool, perform electrical op

Page 2058 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 16: Removing Voltage Re gulator (Compact Generator)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
Removal & Installation (Bowl-Type Generator)
Disconnect and shield negative battery cable. Re

Page 2059 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 17: Removing Voltage Regulator (Bowl-Type Generator)
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

2001 Mercedes-Benz ML320
2001-04 STARTING & CHARGING SYSTEMS Generators & Regulators - 163 Cha

Page 2060 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
WIRING DIAGRAMS
See CHARGING SYSTEM in appropriate SYSTEM WIRING DIAGRAMS article in ELECTRICAL.
ApplicationFt. Lbs. (N.m)
Generator Mounting Bolts30 (42

Page 2061 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AP40.10-P-4051Z
Check tires for damage and cracks

MODEL
123, 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414

P40.10-0002-01
P40.10-0001-01

Lef

AP40.10-P-4051Z
Check tires for damage and cracks

MODEL
123, 124, 126, 129, 140, 163, 168, 170, 171, 201, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240, 414

P40.10-0002-01
P40.10-0001-01

Left diagram

Wear at shoulder of front tires

Right picture

Wear in middle of rear tires

Check

Danger!

Risk of death
cased by vehicle slipping or

toppling off of the lifting platform.
Align vehicle between the columns of the

hydraulic hoist and position the four support

plates below the hoist support points specified

by the vehicle manufacturer.

AS00.00-Z-0010-01A

1
Check tires on all wheels

Check tread as well as outer and inner
sidewalls on all tires for signs of damage such

as cuts, punctures, cracks, breakouts,

separation and ingressed foreign matter. If

damage is present

#

Install new tires:

f

Model 124, 129, 140, 163, 168, 170, 171,
202, 203, 208, 209, 210, 211, 215, 220

except maximum protection code Z07, 230,

240 except CSR system, 414

AR40.10-P-1030A

f

Model 220 with maximum protection, code Z07

AR40.10-P-1030MB

f

Model 240 with CSR system

AR40.10-P-1030CSR

Model 123, 126, 201

2
Check tire wear pattern on all wheels

Greater wear at the shoulder compared to

the center of the tire is normal for the front

wheel tires. Wear on the rear tires is uniformly

distributed across the total tread, whereby

wear on vehicles with rear-wheel drive in the
middle of the tread is somewhat greater than

at the shoulders. In event of unusual tire

pattern:

#

Determine cause for increased tire wear and

rectify, then:

#

Install new tires:

f

Model 124, 129, 140, 163, 168, 170, 171,
202, 203, 208, 209, 210, 211, 215, 220

except maximum protection code Z07, 230,

240 except CSR system, 414

AR40.10-P-1030A

f

Model 220 with maximum protection, code Z07

AR40.10-P-1030MB

f

Model 240 with CSR system

AR40.10-P-1030CSR

Model 123, 126, 201

3
Measure the depth of tread of the tires on al

the wheels and note the measurement in the

table on the maintenance sheet.

Measure depth of tread at point of

greatest wear. Perform measurement at

outside, inside and center of tread.

Minimum depth of tread 1.6 mm.

For safety reasons, tires should be

replaced before the minimum depth of tread is

reached:

D
Summer tires for approx. 2 to 3 mm depth

of tread

D
Winter tires at approx. 4 mm depth of tread

Information on measuring tire tread depth

AH40.10-P-0006-01T
Brake pad gauge

*211589062300

4.1
Change round wheels on front and rear axles
If necessary, and only on vehicles without

mixed tires

Retain running direction of wheels, as
otherwise handling performances and comfort

may be impaired and tire wear increased.

Model 124, 129, 140, 168, 170, 202, 203,

208, 209, 210, 211, 215, 220, 230, 240, 414

AP40.10-P-4050Z

Model 163

AP40.10-P-4050GH

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Page 2062 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Model 171

AP40.10-P-4050V

Model 123, 126, 201

Brake pad gage

211 589 06 23 00

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modificat

Page 2063 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
GF77.20-P-2002GH
Closing sliding /pop-up roof, function
19.2.97

MODEL
163 with CODE (414a) Electric glass sliding/pop-up roof

Function prerequisites

D
Voltage not too low or too high

D
Switch

GF77.20-P-2002GH
Closing sliding /pop-up roof, function
19.2.97

MODEL
163 with CODE (414a) Electric glass sliding/pop-up roof

Function prerequisites

D
Voltage not too low or too high

D
Switch-on conditions for convenience control fulfilled

Function

The sliding roof and pop-up roof can be closed by pressing the

switch (SR, S13/2)
. The sliding/pop-up roof can only be closed by

continuously pressing the
switch (SR, S13/2)
.

The express close function is not available for safety reasons.

If the sliding/pop-up roof has not been synchronized, it opens only in

the pop-up roof direction each time the
switch (SR, S13/2) is

actuated. Upon reaching its end position, i.e. before the pop-up roof

is completely open,
synchronization
is accomplished.
After successful synchronization, the sliding/pop-up roof can then be

controlled without limitations.

Vehicles
up to 11.99:

The power for the
sliding/pop-up roof (M12)
is supplied via a

fuse directly to c. 30.

The power for the
switch (SR, S13/2)
is supplied via the

convenience relay (F1k14)
, which is actuated by the
all-activity

module (AAM, N10)
.

Vehicles
as of 12.99:

The power for the
sliding/pop-up roof (M12)
is supplied via a

fuse directly to c. 30. The power for the
switch (SHD, S13/2) is

supplied via a lead to the
extended-activity module (EAM,

N10/1) , this power is switched through only when the switch-on

conditions for the convenience control are fulfilled and the EAM is

coded accordingly.

Opening pop-up roof, function

GF77.20-P-2003GH

Opening sliding roof, function

GF77.20-P-2004GH

Synchronizing sliding /pop-up roof, function

GF77.20-P-3002GH

Sliding/pop-up roof, location/purpose/
design/function

GF77.20-P-4100GH

Convenience control

GF72.29-P-2002GH

All-activity module (AAM)
up to 11.99

GF54.21-P-4100GH

Extended-activity module, location/

purpose/design
as of 12.99

GF54.21-P-4107GK

Copyright DaimlerChrysler AG 04.08.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Page 2064 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
WS82.00-P-0022B
230 589 00 22 00 Comand Software Service CD
FG 82/Set B
25.7.02

MODELS
163, 203, 208, 210, 215, 220 as of 1.6.00,

230, 463

Modification notes

25.7.02

Supersedes 215 589 00 22

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