Page 2257 of 4133

Test values for timing
Test values for timing
Test values for timing
NumberDesignationEngines
113.960/961/962/963/964/965/967/968/971
leftEngines
113.960/961/962/963/964/965/967/96
8
right
BE05.20-
P-1001-
02FTiming
of inlet
valve
with 2
mm
play
and
used
timing
chainopens
after
TDC°
CA30.932.5
closes
after
BDC°
CA25.727.3
BE05.20-
P-1002-
02FTiming
of
exhaust
valve
with 2
mm
play
and
used
timing
chainopens
before
BDC
°
CA23.221.6
opens
after
BDC°
CA--
closes
before
TDC
°
CA9.17.5
NumberDesignation
Engines 113.987/988
989/990//991992/993/995 left and
right
BE05.20-P-
1001-02FTiming of inlet
valve with 2 mm
play and used
timing chainopens after TDC°CA25.7
closes after BDC°CA33.7
BE05.20-P-
1002-02FTiming of
exhaust valve
with 2 mm play
and used timing
chainopens before
BDC°CA31.5
opens after BDC°CA-
closes before
TDC°CA11.3
NumberDesignationEngine 113.960
with code 479
rightEngine 113.960
with code 479
left
BE05.20-P- Timing of inlet opens after TDC°CA36.928.5
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:37 PMPage 16 © 2006 Mitchell Repair Information Company, LLC.
Page 2258 of 4133
Intake manifold
Fig. 11: Identifying Locating Plate (112 589 00 32 00)
Fig. 12: Identifying Locating Plate (112 589 01 32 00)
SEPARATE TIMING CH AIN - AR05.10-P-7601-01AV
1001-02Fvalve with 2 mm
play and used
timing chaincloses after BDC°CA28.514.8
BE05.20-P-
1002-02FTiming of
exhaust valve
with 2 mm play
and used timing
chainopens before
BDC°CA24.327.5
opens after BDC°CA--
closes before
TDC°CA14.112.5
NumberDesignationEngines 112, 113
BA09.20-P-1001-
01DBolt, intake manifold
to cylinder headM8Nm20
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:37 PMPage 17 © 2006 Mitchell Repair Information Company, LLC.
Page 2259 of 4133
Fig. 13: Identifying Chain Separating Tool (602 589 02 33 00)
Fig. 14: Identifying Thrust Spindle (602 589 05 63 00)
Fig. 15: Identifying Thrust Pins (602 589 05 63 01)
Fig. 16: Identifying Case (602 589 00 98 00)
1. Assemble chain separatin
g tool (1) and thrust spindle (2).
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:37 PMPage 18 © 2006 Mitchell Repair Information Company, LLC.
Page 2260 of 4133
Fig. 17: Identifying Chain Separating Tool
2. Fit the chain separating tool (1) with the pressu re screw (2) at the chain link to the right of the
copper plate on the timing chain (4).
See new timing chain.
3. Screw in the guide sleeve (3) of the pressu re screw (2) till it touches the chain link.
Ensure that the guide sleeve (3) is located above the clinch bolt of the chain link.
4. Screw in the pressure screw (2) and separate the timing chain (4).
5. Remove the pressure screw (2).
6. Remove the chain separating tool (1)a nd fit it at the second clinch bolt.
7. Repeat steps 3, 4 and 5 at the second clinch bolt.
Do not let the pushed out clinch bolts a nd plates to fall into the crankcase.
8. Remove the chain separatin
g tool (1).
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:37 PMPage 19 © 2006 Mitchell Repair Information Company, LLC.
Page 2261 of 4133
Fig. 18: Identifying Chain Separating Tool, P ressure Screw, Guide Sleeve And Timing Chain
RIVET TIMING CHAIN - AR05.10-P-7601-02AV
Camshaft
Camshaft
Camshaft
NumberDesignationEngine 112
except
112.951/976Engine
112.951/976
BA05.20-P-
1001-01BBolt for
camshaft
sprocketM12x45Stage 1Nm5050
Stage 2Angle°9090
NumberDesignationEngines
113.940/941/942/943/944/948/961/9 62/963/964/965/966/967/968/96
9
BA05.20-
P-1001-
01BBolt for
camshaft
sprocketM12x45Stage
1Nm50
Stage
2Angle°90
NumberDesignationEngine
113.960
without code
479Engine
113.960 with
code 479
BA05.20-P-
1001-01BBolt for
camshaft
sprocketM12x45Stage 1Nm5050
Stage 2Angle°9090
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:37 PMPage 20 © 2006 Mitchell Repair Information Company, LLC.
Page 2262 of 4133
Camshaft
Fig. 19: Identifying Riveting Tool (602 589 00 39 00)
Fig. 20: Identifying Assemb ly Inserts (103 589 01 63 00)
Fig. 21: Identifying Case (602 589 00 98 00)
NumberDesignationEngine
113.987/988/990/993Engine
113.987/9Engine
113.987/988/1
BA05.20-
P-1001-
01BBolt for
camshaft
sprocketM12x45Stage 1Nm505050
Stage 2Angle°909090
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:37 PMPage 21 © 2006 Mitchell Repair Information Company, LLC.
Page 2263 of 4133
Fig. 22: Identifying Open End Wrench (112 589 00 01 00)
Fig. 23: Identifying Torque Wrench (001 589 72 21 00)
1. Place assembly insert (1) with the digit F1 in to the riveting tool (2)and secure with bolt (3).
Fig. 24: Identifying Riveting Tool With Digit F1
2. Place movable assembly insert (4) with the digit D5 into the riveting tool (2).
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:37 PMPage 22 © 2006 Mitchell Repair Information Company, LLC.
Page 2264 of 4133
Fig. 25: Identifying Riveting Tool With Digit D5 & F1
3. Insert new outer plate (5) into the movable assemb ly insert (4). The outer plate (5) is held by a
magnet.
Fig. 26: Identifying Riveting Tool With New Outer Plate
4. Mark camshaft sprocket relative to timing chain by a colored dot (arrow).
5. Remove camshaft sprocket (6).
2004 Mercedes-Benz ML350
1998-2005 ENGINE Engine timing - 163 Chassis
me
Saturday, October 02, 2010 3:39:37 PMPage 23 © 2006 Mitchell Repair Information Company, LLC.