1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 3985 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
BB00.40-P-0224-01A
Viscosity classes of engine oils (car engines)
Passenger vehicle engines

(BR 100, BR 200, BR 600)

Commercial vehicle engines from the
passenger vehicle sector

(BR 100, BR 20

Page 3986 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR20.40-P-5660C
Remove/install viscous fan clutch
12.6.96

ENGINE
112 in MODEL 210, 202, 163.154 /157, 129

ENGINE
113 in MODEL 210, 208, 202, 163.172, 129

ENGINE
112.945 in MODEL 463.209 /232

Page 3987 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
113 589 00 01 00113 589 00 40 00

Counterholder

Open-end wrench bit

Copyright DaimlerChrysler AG 12.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services

Page 3988 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AD54.30-P-3000-02A
Warning buzzer function check IC

Warning buzzer
D
Light reminder and parking brake reminder

D
Key reminder

I
D
Seat belt reminder

for approx. 6 s

I
,
M
,
H
an

Page 3989 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR40.15-P-0080A
Remove/install wheel sensor
1.4.99

MODELS
210.074 /274 with CODE (475) Tire pressure indicator

MODELS
211 with CODE (475) Tire pressure indicator

MODELS
215 with CODE (475) T

AR40.15-P-0080A
Remove/install wheel sensor
1.4.99

MODELS
210.074 /274 with CODE (475) Tire pressure indicator

MODELS
211 with CODE (475) Tire pressure indicator

MODELS
215 with CODE (475) Tire pressure indicator

MODELS
220 with CODE (475) Tire pressure indicator

MODELS
230 with CODE (475) Tire pressure indicator

MODELS
240 with CODE (475) Tire pressure indicator

P40.15-2077-06

1
Union nut

2
Spacer ring (2x45°)

3
Valve body

4
Pin

4
2 mm

5
Screw

a
Date of manufacture

b
Identcode

A69/1
Left front TPM [RDK] wheel sensor

A69/2
Right front TPM [RDK] wheel

sensor

A69/3
Left rear TPM [RDK] wheel sensor

A69/4
Right rear TPM [RDK] wheel sensor

A69/5
Spare wheel TPM wheel sensor

Remove

1
Detach tires

AR40.10-P-1030A

2
Unscrew union nut (1) and remove spacer

ring (2

B
45 °)

Counterhold valve body (3) using

installation tool for tire pressure monitor or pin

4
2 mm (4) in drill hole (arrow).

Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

3
Remove TPM wheel sensor
Left front tire pressure monitor wheel

sensor (A69/1), right front tire pressure

monitor wheel sensor (A69/2), left rear tire

pressure monitor wheel sensor (A69/3), right

rear tire pressure monitor wheel sensor (A69/4)

4
Unscrew bolt (5) and remove valve body (3).

Check

5
Carry out visual inspection

Do not remove the white filter surface on

the underside of the TPM wheel sensor. Do

not clean TPM wheel sensor with compressed

air, solvents, or detergents. Wipe off dirt with

a clean, lint-free cloth only.

Install new TPM wheel sensor if:

D
The white filter surface of the TPM wheel

sensor is damaged or dirty

D
Tire sealant was used

D
Damage can be seen

D
The TPM wheel sensor is more than 5

years old according to the date of

manufacture (a).

Install

Replace all valve parts.

Observe different valve versions.

6
Insert bolt (5) through the hole in the TPM

wheel sensor and screw on valve body (3)

approx. 3 turns.

When replacing the TPM wheel sensor,

pay attention to the correct transmission
frequency (433 MHZ or 315 MHZ).

7
Insert valve body (3) with TPM wheel sensor

into wheel rim so that the radial bore (arrow)

for countering points upwards.

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Page 3990 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 8
Install spacer ring (2) and screw on union nut

(1) as far as the stop.

Counterhold valve body (3) using

installation tool for tire pressure monitor or pin

4
2 mm (4) in drill hole (arrow).

8
Install spacer ring (2) and screw on union nut

(1) as far as the stop.

Counterhold valve body (3) using

installation tool for tire pressure monitor or pin

4
2 mm (4) in drill hole (arrow).

Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

9
Tighten union nut (1).

Secure valve body (2) using installation

tool for tire pressure monitor or pin

4
2 mm

(4), to prevent it from turning

After tightening, pull installation tool for

tire pressure monitor or pin

4
2 mm (4) out of

valve body (3). Danger of damage to tire.

Union nut to valve body

*BA40.15-P-1001-01A

Installation tool for tire pressure monitor

*WH58.30-Z-1040-06A

10
Press RPM wheel sensor gently into drop

center of rim and tighten bolt (5).

Internal torx bolt, wheel sensor to valve

body

*BA40.15-P-1002-01A

11
Note ID code (b) of new TPM wheel sensor.

It is advisable to record the code in the

owner's manual or maintenance booklet.

Initialization

12
Teach in new TPM wheel sensor in TPM

control unit using STAR DIAGNOSIS.
Diagnosis system STAR DIAGNOSIS

*WE58.40-Z-1013-06A

13
Activate the tire pressure monitoring system
Model 211

AR54.30-P-1000-02RAT

Model 230

AR54.30-P-1000-02RAR

Model 240

AR54.30-P-1000-02RAH

n

Tire pressure monitor (TPM), activation
Model 210

GF40.15-P-0001-02A

Model 215, 220 up to 30.9.00

GF40.15-P-0001-02B

Model 215, 220 as of 01.10.00 up to 31.05.01

GF40.15-P-0001-02C

Models 215, 220 as of 01.06.01 up to 31.08.02

GF40.15-P-0001-02D

Model 215, 220 as of 01.09.02
GF40.15-P-0001-02E

Tire pressure monitoring

Number

Designation
Model

210, 211,
215, 220,

230, 240

BA40.15-P-1001-01A
Union nut to valve body
Nm
4

BA40.15-P-1002-01A
Bolt, wheel sensor to valve body
Nm
4

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e. g.)
Order number

WH58.30-Z-1040-06A
Installation tool for tire pressure control
Alligator Ventilfabrik

GmbH

Postfach 1120

D-89526 Giengen

232540

Workshop equipment/MB testers
(see Workshop Equipment Manual)

WE58.40-Z-1013-06A
STAR DIAGNOSIS Compact diagnosis system for passenger cars, order number 6511 1801 00

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
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Page 2

Page 3991 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR40.10-P-1040A
Balance wheels
27.1.95

MODELS
124, 129, 140, 163, 168, 170, 171, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240

MODEL
414

P40.10-0214-01

43a
Balance weight with retaining cl

Page 3992 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
124 589 17 63 00129 589 00 59 00

Removal tool

Assembly tool

Commercially available tools
(see Workshop Equipment Manual)

Number

Designation
Make (e. g.)
Order number

WH58.30-Z-1003-18A
Cente

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