Page 2449 of 4133
Fig. 83: Identifying External Torx Set (001 589 76 09 00)
Fig. 84: Identifying Torx Bit Set (000 589 01 10 00)  
Fig. 85: Identifying Locating Plate (112 589 00 32 00)
 
Fig. 86: Identifying Locating Plate (112 589 01 32 00)
  
Fig. 87: Identifying Open End Wrench (112 589 00 01 00)
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:57 PMPage 93 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2450 of 4133
Fig. 88: Identifying Insertion Tool (112 589 01 03 00)  
Fig. 89: Identifying Screwdr  iver Insert (000 589 03 10 00)
  
Fig. 90: Identifying Screwdr  iver Insert (000 589 04 10 00)
  
Fig. 91: Identifying Pressure Hose (119 589 04 63 00)
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:57 PMPage 94 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2451 of 4133
Fig. 92: Identifying Torque Wrench (001 589 72 21 00)  
Commercially available tools    
Repair materials   
SCREW DIAGRAM FOR TIMING  CASE COVER - AR01.40-P-8000-01B 
Assignment of bolts for timing case cover   
 Apply sealant at the   bolts marked (arrows).
NumberDesignation
WH58.30-Z-1001-06A6 mm socket hexagon on flexible shaft for hose clamps with worm drive
WH58.30-Z-1002-06A7 mm socket hexagon on flexible shaft for hose clamps with worm drive
NumberDesignationOrder number
BR00.45-Z-1013-01ASealantA 003 989 98 20
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
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Saturday, October 02, 2010 3:17:57 PMPage 95 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2452 of 4133
Fig. 93: Identifying Timing Case C over Bolts & Bolts Needing Sealant 
REMOVE/INSTALL TIMING CA SE COVER - AR01.40-P-8000B 
ENGINE 112 in model 129, 163, 170, 202,  208, 210.061 /063 /065 /261 /263 /265 /663, 220    
ENGINE 113 (except 113.991) in MODELS   129,163, 202, 208, 210, 215, 220, 230.475 /474 (except,  
215.374,220.074/174)     
Shown on engine 112 in model 210    
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:57 PMPage 96 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2453 of 4133

Fig. 94: Identifying Timing Case  Cover Remove/Install Components - Shown On Engine 112 In Model 
210  
Modification notes   
1.9.04
Value  
changed from  
10 Nm to 14  
NmValue in row 1003 changed for engine 
112.910/911/912/913/914/915/916/917/  
920/921/922/923/940/941/942/943/944/  
945/946/947/949/953/954/955/960/961 / 970/972/973/975
*BA20.10-P-
1003-01M
Value 
changed from 
10 Nm to 14  
NmValue in series 1004 changed for engine  
112.910/911/912/913/914/915/916/917/ 
920/921/922/923/940/941/942/943/944/  
945/946/947/949/953/954/955/960/961 / 970/972/973/975
*BA20.10-P-
1004-01M
  Remove/install  
 Risk of explosion    
caused by  
oxyhydrogen gas.  
Risk of No fire, sparks, open fl  ames or smoking. Wear acid- 
resistant gloves, clothing and   safety glasses. Only pour  
battery acid into suitable   and appropriately marked  
containers.AS54.10-Z-
0001-01A 
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
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Saturday, October 02, 2010 3:17:57 PMPage 97 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2454 of 4133

poisoning and  
caustic burns    
caused by  
swallowing  
battery acid.   Risk  
of injury   caused  
by burns to skin  
and eyes from  
battery acid or  
when handling  
damaged lead- 
acid batteries
1Disconnect 
battery ground  
cableModels 129, 163, 170, 202, 208, 210AR54.10-P-
0003A 
Model 215, 220AR54.10-P- 
0003I
Model 230.474 /475AR54.10-P-
0003R
 Notes on batteryAll modelsAH54.10-P-
0001-01A 
2Remove engine 
compartment  
panelingModel 129,202,208,210AR61.20-P- 
1105AB
Models 163.172/174/175AR61.20-P-
1105GH 
Model 170AR61.20-P- 
1105A
Model 215, 220AR61.20-P-
1105M
Model 230AR61.20-P-
1105R
 Risk of injury   to  
skin and eyes 
caused by  
scalding from  
contact with hot  
coolant spray.  
Risk of  
poisoning   from  
swallowing  
coolant.Do not open cooling system unless coolant temperature is 
below 90°C. Open cap slowly   and release the pressure. Do  
not pour coolant into beverage containers.  
Wear protective gloves, protec  tive clothing and safety  
glasses.
AS20.00-Z-
0001-01A 
3Drain coolant  
from radiatorEngine 112, 113 in models 129, 163, 202, 208, 
210,215,220AR20.00-P-
1142HA 
Engine 113.963 in models 230.475 
Engine 112.960 in model 170.466AR20.00-P- 
1142RVK
Engine 113.992 in model 230.474 
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
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Saturday, October 02, 2010 3:17:57 PMPage 98 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2455 of 4133

Engine 113.963 in models 230.475 
Engine 112.947 in model 170.465AR20.00-P- 
1142SV
Engine 112.960 in model 170.466 
4.1Remove engine 
cover with  
integrated air  
filterModel 129 
Type 170.465  
Model 202.033/ 093  
Model 208.370 /374 /470  
Model 220  
Type 230.475  
 Unclip covering on front si  de of engine. Remove the  
engine cover with integrated   air filter from the cylinder  
head covers vertically   in the upward direction. 
4.2Remove air filterEngine 112.960 in model 170.466  
Engine 113.992 in model 230.474AR09.10-P-
1150SVK
5.1Remove viscous 
fan clutch (1)Engine 112 in model 210, 202, 129 
Engine 112 in model 163.154 /157  
Engine 113 in model 210, 208, 202, 129  
Engine 113 in model 163.172  
 Right-hand thread!AR20.40-P-
5660C 
6.1Remove heater  
unitModel 170.465 with retrofitted stationary heater Thermo 
Top C.AR83.70-P-
5302NB
7.1Remove fan  
shroud (3)Engine 113 in model 215 
Engine 112 in model 220  
Engine 113 in model 220  
Engine 113.963 in models 230.475  
Engine 113.992 in model 230.474AR20.40-P- 
6800AB
7.2Remove electric 
fan Model 163 unscrew bolts at bottom of fan shroud. 
Engine 113.965 in model 163.175AR20.40-P-
5000GH 
Engine 113.981 in model 163.174 
Engine 112.947 in model 170.465AR20.40-P-
5000SV
Engine 112.960 in model 170.466 
8Attach guard  
plate for radiator /  
condenser  
 Guard plate for 
radiator /  
condenserEngines 112, 113, 137, 271,   272, 275, 285, 602, 604, 605,  
606, 611, 612, 613, 628, 648WF58.50-P-
0110-01A
9.1Remove poly-V- 
belt for  
superchargerEngine 113.992 in model 230.474AR13.21-P- 
1202RVK
9.2Remove poly V-
belt (2)ENGINE 112 in models 129, 163AR13.22-P-
1202B 
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
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Saturday, October 02, 2010 3:17:57 PMPage 99 © 2006 Mitchell Repair Information Company, LLC.  
     
        
        Page 2456 of 4133

Engine 113 in model 129, 202, 208, 210 
Engine 113 (except 113.965 /981) in model 163 
Engine 112 in model 202, 208, 210AR13.22-P-
1202BA 
Engine 112 in model 220 
Engine 113 in model 215.373 /375 
Engine 113 in models  
220.070 /073 /075 /083 /084 /170 /173 /175 /183 /184 /875 
Engine 113.965 in model 163.175 
Engine 113.981 in model 163.174 
Engine 113.984 in model 208.374 /474 
Engine 113.963 in models 230.475AR13.22-P- 
1202R
Engine 113.992 in model 230.474 
Engine 112.947 in model 170.465AR13.22-P-
1202SV
10Remove cylinder  
head covers (6)Engine 112, 113 air filter located on vehicle sideAR01.20-P-
5014B
Engine 112, 113 air filter located on engine sideAR01.20-P-
5014BV
11Detach coolant 
line (17, 18) from  
coolant pump  
(12).  
12Detach coolant  
line (16) at  
thermostat  
housing (13).  
13Dismount 
refrigerant  
compressor (A9) Place to the side with lines connected.  
 
*BA83.55-P-
1001-01A
14.1Remove  
alternator (G2)Engine 113.963 in models 230.475 
Engine 113.992 in model 230.474AR15.40-P-
5032R
15.1Remove ATF line 
bracket (23).Model 230 
15.2Detach ATF line  
from front axle  
carrierModel 163 
16Remove oil pan  
bottom section (9)Engine 112.942 in model 163.154AR01.45-P-
7555V
Engine 112.970 in model 163.157 
Engine 113.942 in model 163.172 
Engine 113.965 in model 163.175AR01.45-P-
7555VE
 
2001 Mercedes-Benz ML320 
1998-2005 ENGINE Complete engine - 163 Chassis  
me  
Saturday, October 02, 2010 3:17:57 PMPage 100 © 2006 Mitchell Repair Information Company, LLC.