1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 3417 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 144: Air Conditioning (Tempmat ic) Test Of Electrical System Blending Air Flap Servo Motor GND
AIR CONDITIONING (TEMPMATIC) TEST OF ELECTRICAL SYSTEM REFRIGERANT COMPRESSOR ACTUATION -
AD83.30

Page 3418 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 147: Outside Air Temperature Sensor, Testing Electrical System Of TAC
AIR CONDITIONING (TEMPMATIC) ELECTRICAL SYSTEM TESTING - AD83.30-P-6000GH
MODEL 163 with CODE (580) Air conditioning or Tem

Page 3419 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual TESTING & REPAIR
TESTING AND REPAIR WORK: PASSENGER CARS: CLIMATE CONTROL - AR83.00-Z-9163AA
MODEL 163
electrical system testing6000-07GH
8
Refrigerant compressor actuation, air
conditioning (Tem

TESTING & REPAIR
TESTING AND REPAIR WORK: PASSENGER CARS: CLIMATE CONTROL - AR83.00-Z-9163AA
MODEL 163
electrical system testing6000-07GH
8
Refrigerant compressor actuation, air
conditioning (Tempmatic) electrical
system testing
AD83.30-P-
6000-08GH
9
Refrigerant pressure sensor, air
conditioning (Tempmatic) electrical
system testing
AD83.30-P-
6000-09GH
10
Ambient temperature sensor, air
conditioning (Tempmatic) electrical
system testing
as of 01.12.99AD83.30-P-
6000-24GH
Remove/install center outlet flap
actuator motorMODEL 163...AR83.10-P-
2019GH
Removing and installing rear air
nozzleMODEL 163.113/154 /174 #A as of 289565, 163.113 #X
as of 754620, 163.128 /157 /175AR83.10-P-
4800GH
Remove, install switch unit for
heater/ ventilationMODELS 163.113/136/154/172/174 up to 31.8.01 with
CODE (580) air conditioning or Tempmatic for USAAR83.20-P-
1835GH
Remove and install heat
exchanger from heater housingMODEL 163AR83.20-P-
3400GH
Replace bulbs in push-button
control moduleMODELS 163.113/154/174/136/172 up to 31.8.01AR83.25-P-
1123GH
Remove and install series
resistor for heater blowerMODEL 163.113/128 /136 /154 /157 /172 /174 /175AR83.25-P-
1250GH
Remove/install cover at air
intakeMODEL 163.113/128 /136 /154 /157 /172 /174 /175AR83.25-P-
1405GH
Carry out quick test on air
conditioning systemMODEL 163, 901, 902, 903, 904 ...AR83.30-
D-1209A

Draining, evacuating and
refilling air conditioning,
checking function and checking
for leaks
MODEL 163...AR83.30-P-
1760GH

Remove/install defroster vent
flap actuator motor for
windshieldMODEL 163.113/154 /174 #A as of 289565, 163.113 #X
as of 754620, 163.128 /157 /175AR83.30-P-
2006GH
Remove/install footwell flap
actuator motorMODEL 163...AR83.30-P-
2007GH
Remove/install rear shutoff flap
actuator motorMODEL 163.113/154 /174 #A as of 289565, 163.113 #X
as of 754620, 163.128 /157 /175AR83.30-P-
2008GH

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:17 PMPage 175 © 2006 Mitchell Repair Information Company, LLC.

Page 3420 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Remove/install fresh
air/recirculated air stepper motorMODEL 163...AR83.30-P-
2010GH

Removing and installing
blending air increment
adjustment motor
MODEL 163...AR83.30-P-
2020GH
Remove and ins

Remove/install fresh
air/recirculated air stepper motorMODEL 163...AR83.30-P-
2010GH

Removing and installing
blending air increment
adjustment motor
MODEL 163...AR83.30-P-
2020GH
Remove and install evaporator
housingMODEL 163...AR83.30-P-
5200GH
Disassembling, assembling A/C
housingMODEL 163 with CODE (580) Air conditioning or, in
USA, Tempmatic A/CAR83.30-P-
5201GH

Correcting oil level in air
conditioning following repair or
slow refrigerant loss
MODEL 163, 202, 208, 210, 215, 220 ...AR83.30-P-
5251E

Correcting oil level in air
conditioning after replacing
parts
MODEL 163, 202, 208, 210, 215, 220 ...AR83.30-P-
5252E

Correcting oil level in air
conditioning after system
suddenly loses all refrigerant
MODEL 163, 202, 208, 210, 215, 220 ...AR83.30-P-
5253E
Remove and install expansion
valveMODEL 163...AR83.30-P-
5520GH
Remove/install evaporatorMODEL 163 with CODE (580) Air conditioning or
Tempmatic for USAAR83.30-P-
5540GH
Remove/install air conditioning
blower motorMODEL 163...AR83.30-P-
5560GH
Remove/install blower motor in
rearMODEL 163.113/154 /174 #A as of 289565, 163.113 #X
as of 754620, 163.128 /157 /175AR83.30-P-
5565GH
Remove/install auxiliary fanMODEL 163.136 /154 /157 /172 with CODE (580) Air
conditioning or Tempmatic for USAAR83.30-P-
5600GH
Remove and install
receiver/drierMODELS 163.113/136 /154 /157 /172 /174 /175 with
CODE (580) Air conditioning or Tempmatic for USAAR83.30-P-
6520GH
Remove and install
receiver/drierMODEL 163.128AR83.30-P-
6520GI
Install/remove condenserMODEL 163...AR83.30-P-
6540GH
Remove, install air conditioning
control moduleMODELS 163.113/136/154/172/174 up to 31.8.01 with
CODE (580) air conditioning or Tempmatic for USAAR83.30-P-
6600GH
Remove and install evaporator
temperature sensorMODEL 163 with CODE (580) Air conditioning or
Tempmatic for USAAR83.30-P-
8085GH
Remove/install outside air
temperature sensorMODEL 163...AR83.30-P-
8086GH
Remove/install air outlet
temperature sensorMODEL 163...AR83.30-P-
8087GH
Remove/install air outlet
temperature sensorMODEL 163...AR83.30-P-
8087GI

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:17 PMPage 176 © 2006 Mitchell Repair Information Company, LLC.

Page 3421 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Remove/install air outlet
temperature sensorMODEL 163...AR83.30-P-
8087GJ

Remove, install in-car
temperature sensor for aspirator
blower (M9)MODELS 163.113/136/154/172/174 as of 1.9.99 up to
31

Remove/install air outlet
temperature sensorMODEL 163...AR83.30-P-
8087GJ

Remove, install in-car
temperature sensor for aspirator
blower (M9)MODELS 163.113/136/154/172/174 as of 1.9.99 up to
31.8.01AR83.30-P-
8100GH

Remove/install switch
unit/automatic air conditioning
control moduleMODEL 163.113/154 /174 #A as of 289565, 163.113 #X
as of 754620, 163.128 /157 /175AR83.40-P-
6500GH
Remove and install sun sensorMODEL 163...AR83.40-P-
6720GH
Remove/install summer/winter
operation switchMODEL 163, 168, 170, 202, 208 ...AR83.70-P-
0001A
Removing, installing stationary
heater antennaMODEL 163.### 1# Retrofitted stationary heater with
Telestart T60AR83.70-P-
0002B
Remove/install stationary heater
antennaMODEL 163.### 1# Retrofitted stationary heater with
Telestart T70AR83.70-P-
0002BA
Remove/install Telestart
receiverMODEL 163, 168, 170, 202, 208, 210 ...AR83.70-P-
0003BA
Removing and installing
telestart receiverMODEL 163.### 1# Retrofitted telestart T60AR83.70-P-
0003H
Checking Telestart remote
controlMODEL 163, 168, 170, 202, 208, 210 Telestart T60AR83.70-P-
0005A
Check Telestart transmitterMODEL 163, 168, 170, 202, 203, 208, 209,
210,211,220,463...AR83.70-P-
0005IA
Check emission level, adjust if
necessaryMODEL 163, 168, 170, 202, 208, 210 ...AR83.70-P-
1177H
Remove/install heater unitMODELS 163.136/154/157/172/174/175 1# Retrofitted
Thermo Top C stationary heaterAR83.70-P-
5302I
Remove/install heaterMODEL 163.113 1# Retrofitted Thermo Top C stationary
heaterAR83.70-P-
5302IA
Remove/install heaterMODEL 163.128 Retrofitted Thermo Top C stationary
heaterAR83.70-P-
5302IB
Remove/install combustion air
blower unitMODEL 163, 168, 170, 202, 208, 210 ...AR83.70-P-
5555G
Removing and installing fuel
metering pumpMODEL 163.### 1# up to 31.12.99 Retrofitted Thermo
Top C stationary heaterAR83.70-P-
5652G
Remove/install coolant
circulation pumpMODEL 163.### (except 163.128) 1# Retrofitted
Thermo Top C stationary heaterAR83.70-P-
5700E
Remove/install burner insertMODEL 163, 168, 170, 202, 208, 210 ...AR83.70-P-
5772G
Remove/install burner insert
with glow pinMODEL 129, 163, 168, 170, 202, 203, 209, 210, 211,
215, 219, 220, 230, 240 ...AR83.70-P-
5773A
Remove/install timerMODEL 163, 168, 170, 202, 208 ...AR83.70-P-
5892D

2001 Mercedes-Benz ML320
1998-2005 HVAC Climate Control - 163 Chassis
me
Saturday, October 02, 2010 3:23:17 PMPage 177 © 2006 Mitchell Repair Information Company, LLC.

Page 3422 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual REMOVE/INSTALL CENTER OUTLET FLAP ACTUATOR MOTOR - AR83.10-P-2019GH
MODEL 163.113 #A as of 289565, 163.113 #X as of 754620, 163.154 /174 #A as of 289565, 163.128/157/175
Fig. 148: Identifying Center

Page 3423 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 149: Identifying Rear Air Nozzle Components
REMOVE, INSTALL SWITCH UNIT FOR HEATER/VENTILATION - AR83.20-P-1835GH
MODELS 163.113/136/154/172/174 up to 31.8.01 with CODE (580) air conditioning o

Page 3424 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 150: Identifying Switch Unit For Heater/Ventilation Components
REMOVE AND INSTALL HEAT EXCHANGER FROM HEATER HOUSING - AR83.20-P-3400GH
MODEL 163

Remove/install
1Remove radio AR82.60-P-

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