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RETROFITTING TRAFFICSTAR NAVIGATION SYSTEM - AZ82.61-P-0001I
MODEL 163 up to 30.6.99 except CODE (819) 6-disk CD changer in trunk
System illustration
testwith multifunction
button below (*)
If the test is
erroneous the following
messages can appear:
No GPS: GPS antenna
incorrectly connected
NO FIX: GPS antenna
cannot receive satellites
Press multifunction
button (<--)GPS TEST *
Press mode button (M)
repeatedly until
NAVIGATE appearsNAVIGATE
13Calibration drive The duration of the
calibration drive is
dependent on the
vehicle model and the
number of times the
direction is changed. It
can be between 30 km
and 100 km and can be
interrupted as long as
desired at any time.Calibration status not
achieved [0]
14Calibration status
achievedWhen the calibration
status [2] is reached the
unit automatically
requests entry of the
location.Please enter location.....
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
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Page 1906 of 4133
Fig. 336: Identifying Trafficstar Navigation System Components
Notes on TrafficStar
navigation systemModels 129, 140, 163,
168, 170, 202, 208, 210AH82.61-P-0001-03A
Removal
1Disconnect ground lead
from battery
AR54.10-P-0003A
2Remove radio
AR82.60-P-7502EA
3Remove center console
AR68.20-P-2000GH
4Remove cover below
right instrument panel
AR68.10-P-1520GH
5Remove paneling from
A-pillar Only in area of
instrument panel
AR68.30-P-4050GH
Installation
6Retrofit TrafficStar GPS
antenna on instrument
panel AZ82.61-P-0001-01F
7Connect TrafficStar radio Only on vehicles with AZ82.61-P-0001-02G
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
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Page 1907 of 4133

Parts ordering notes
RETROFITTING TRAFFIC PRO WIRING HARNESS - AZ82.61-P-0002-01H
Model 163 with transmission 722 up to 30.6.2000
1. Prepare adapter wiring harness (4) as shown in figure.
2. Cut off orange (or) lead for reverse lamp signal (2) at connector (C) and provide with contact spring.
Connector (C) no lon
ger required after cutting off.
and navigation systemsound system
Only on vehicles
without sound systemAZ82.61-P-0001-02I
8Reassemble vehicle, 5-1
9Carrying out start-up and
function check AZ82.61-P-0001-04A
Part no.DesignationQuantity
B6 782 2500TrafficStar navigation system
parts kit1
B6 782 2514TrafficStar navigation system with
precious wood finish, burr walnut
veneer1
B6 782 2519CAN bus adapter parts kit1
B6 782 2595TrafficStar wiring harness with
sound system1
B6 782 2594TrafficStar wiring harness without
sound system1
B6 782 2596CAN bus wiring harness1
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
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Page 1908 of 4133
Fig. 337: Identifying Traffic Pro Wiring Harness
3. Insert contact spring of orange lead for reverse lamp signal (2) into radio connector (A) chamber 2 of
adapter wiring harness (4).
Fig. 338: Identifying Radio Connector And Adapter Wiring Harness
4. Route adapter wiring harness (4) in vehicle along existing wires as shown in figure.
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 413 © 2006 Mitchell Repair Information Company, LLC.
Page 1909 of 4133
Fig. 339: Identifying Telephone/GPS Antenna Splitter And CAN Bus Adapter
5. Connect adapter wiring harness (4) to radio counter connector (7) on standard wiring harness and Traffic
Pro navigation system (1).
Fig. 340: Identifying Adapter Wiring Harness And Radio Counter Connector
6. Connect antenna extension lead (41) to Traffic Pro navi
gation system as shown in figure.
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
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Page 1910 of 4133
Fig. 341: Identifying An tenna Extension Lead
7. Route tieout to CAN bus adapter (5) from adapter wiring harness (4) as shown in figure toward rear on
middle tunnel.
Fig. 342: Identifying CAN Bus Adap ter And Adapter Wiring Harness
8. Position CAN bus adapter mount on ce nter console brace as shown in figure and mark holes (arrows).
9. Drill 6.2 mm dia. mounting holes
Fig. 343: Identifying Mark Holes
10. Fasten CAN bus adapter (5) with self-tappin
g screws from CAN bus adapter parts kit.
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 415 © 2006 Mitchell Repair Information Company, LLC.
Page 1911 of 4133
Fig. 344: Identifying CAN Bus Adapter
11. Install white (ws) and blue (bl) fuse on connector for transfer case control module (N78) from CAN bus
wiring harness (9) as shown in figure.
Fig. 345: Identifying Transfer Case Cont rol Module And CAN Bus Wiring Harness
12. Disconnect connector from transfer case control module (N78) and connect CAN bus wiring harness (9)
between transfer case control module (N78) and standard wiring harness.
Illustrated without center console
13. Connect CAN connector (6) from CAN bus wiring harnes s (9) to CAN bus adapter (5).
Fig. 346: Identifying CAN Bu s Adapter And CAN Connector
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electr ical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 416 © 2006 Mitchell Repair Information Company, LLC.
Page 1912 of 4133
RETROFITTING TRAFFIC PRO NAVIGATION SYSTEM - AZ82.61-P-0002H
MODEL 163 up to 30.6.00
except CODE (810) Sound system
except CODE (819) 6-disk CD changer
except CODE (316) MB GSM cellular telephone (D2B)
except CODE (317) GSM portable cellular telephone (D2B)
System illustration with telephone and GPS roof antenna
Fig. 347: Identifying Traffic Pro Navigation System Components
See notes on radio
connector pin assignmentModels 163.AH82.61-P-0001-05A
Notes on Traffic Pro
navigation systemModels 129, 140, 163,
168, 170, 202, 208, 210.AH82.61-P-0002-01A
Removal
1Disconnect ground cable
of battery
AR54.10-P-0003A
2Remove radio
2001 Mercedes-Benz ML320
1998-2005 ACCESSORIES & BODY, CAB Electrical System - Body - 163 Chassis
me
Saturday, October 02, 2010 3:30:13 PMPage 417 © 2006 Mitchell Repair Information Company, LLC.