1997 MERCEDES-BENZ ML320 Complete Repair Manual

length lumbar support brake fluid weight automatic transmission fluid width

Page 3777 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR40.10-P-1030A
Replace tire
27.1.95

MODELS
124, 129, 140, 163, 168, 170, 171, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240

MODEL
414

P40.10-0218-01
P40.10-0217-01
P40.10-0219-01 P40.10-02

AR40.10-P-1030A
Replace tire
27.1.95

MODELS
124, 129, 140, 163, 168, 170, 171, 202, 203, 208, 209, 210, 211, 215, 220, 230, 240

MODEL
414

P40.10-0218-01
P40.10-0217-01
P40.10-0219-01 P40.10-0220-01

Detaching

Models 163, 170, 171, 203, 211, 230
: The

spare wheel with collapsible tire is only

available as an assembly component. The

spare wheel with collapsible tire can only be

replaced complete. If the spare wheel is

damaged, remove the collapsible tire and

dispose of it and the rim separately.

Observe notes on tires and rims
Models 124, 129, 140, 163, 168, 170, 171,

201, 202, 203, 208, 209, 210, 211, 215, 220,

230, 240, 414

AH40.10-P-9411-01A

1
Unscrew valve element from valve (43g) and

remove balance weights (43a)

Do
not
unscrew valve element on disk

wheels with tire pressure monitor sensor.

Assembly tool

*124589176300

Removal tool

*129589005900

2.1
Drain tire sealant from tire.

On tires which have been filled with

TIREFIT tire sealing agent:

#

AR40.10-P-1080A

Replace wheel sensor

AR40.15-P-0080A

3
Position pressing-off blade of tire installer on

the tire bead opposite the valve (43g)

Do not position on the tire side wall, but

on the bead flank, otherwise the carcass will

be damaged.

Wheels with wheel sensors:
Do
not

position press-off blades on both sides of the

rim in the area of the valve (43g), otherwise

the wheel sensor will be damaged.

4
Press inside and outside of tire over the

safety bead seat on the rim

5
Clamp the rim on the tire installer. Coat the

rim flange and tire bead with soapy water.

Align mounting head close to disk wheel (X, Y)

Only use soapy water for fitting and

removing tires.

6
Position the disk wheel so that the valve (43g)

is approx. 10 cm in front of the assembly

head, seen in the direction of rotation of the

tire mounting device

7
Lever tire bead with a tire iron over the

mounting lug and pull off the tire

Do not apply compressive force to the

wheel sensor otherwise it will be damaged.

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Page 3778 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
8.1
Check wheel sensor, valve body and sealing

rubber for damage
Vehicles with tire pressure monitor (code 475)

Do not remove wheel sensor for this.

Do not use compressed air, solvents or

8.1
Check wheel sensor, valve body and sealing

rubber for damage
Vehicles with tire pressure monitor (code 475)

Do not remove wheel sensor for this.

Do not use compressed air, solvents or

detergents to clean the wheel sensor. Wipe

off dirt with a clean, lint-free cloth only.

Do not retighten the female torx bolt and

union nut.

Replace all valve components of wheel

electronics if:
D
The wheel sensor mounting bolt or union

nut is visibly loose.

Replace the wheel sensor if:

D
The wheel sensor is obviously damaged.

D
Tire sealant was used.

Install new wheel sensors:

#

Replace wheel sensor.

AR40.15-P-0080A

8.2
Install new valve (43g).
Vehicles without tire pressure monitor (code

475)

9
Checking condition of rim

AR40.10-P-1010-01A

Mounting

10
Moisten rim flange and tire beads with soapy

water and align assembly head at a small

distance (X, Y) to the disk wheel

Only use soapy water for fitting and

removing tires.

11
Place tire obliquely on the rim and pull on

over the rim flange using the tire installer

Position wheels with wheel sensors so

that the wheel sensor is approximately 180°

opposite the mounting head.

Do not apply compressive force to the wheel
sensor otherwise it will be damaged.

Observe the running direction on tires with

specified running direction.

Put as little stress as possible on bead

area.

12
Align the match points of the tire and disk

wheel with each other and remove the disk

wheel with tire from the tire mounting device

13
Inflate tires without valve element up to max.

3 bar

Do
not
unscrew valve element on disk

wheels with tire pressure monitor sensor.

The tire must slide evenly over the safety

shoulders of the disk wheel, otherwise coat

the tire beads with soapy water again.

14
Screw the valve element into the valve (43g)

and adjust the tire inflation pressure to the

specified value

Observe the tire pressure information in

the fuel filler flap of the vehicle.

15
Balance wheel

AR40.10-P-1040A

124 589 17 63 00 129 589 00 59 00

Removal tool

Assembly tool

Copyright DaimlerChrysler AG 06.07.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Page 3779 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual AZ88.30- P- 0007GH Retrofit fender flares 20.9.01
MODEL 163.113 / 154 #A as of 289565,
163.113 #X as of 754620,
163.128 / 175 except CODE (U49) Styling package
3 Fender flare4 Rear bumper adapter
5

Page 3780 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 4 Place fender flare (3) into position on fender
Align fender flare properly on fender: Flare
should match contours of body.
5 Mark alignment position of fender flare on fender
surface and fender fl

4 Place fender flare (3) into position on fender
Align fender flare properly on fender: Flare
should match contours of body.
5 Mark alignment position of fender flare on fender
surface and fender flare
6 Mark attachment clip (2) positions on outer lip of
Use marks on fender flare for reference.
fender inside wheelhouse
7 Remove adhesive cover from provided anti-
4 anti- corrosion plates (6) for each fender
corrosion plates (6) and adhere plates to inner lip
flare. Align center of plates to clip position
of fender
marks on outer lip of fender.
8 Peel back 50 mm of cover from adhesive strip
on inside of fender flare (3)
9 Place fender flare (3) into proper position on
Align fender flare with marks.
fender
10 Peel remaining cover from adhesive strip on

Ensure fender flare remains in proper
inside of fender flare and press fender flare
position.
firmly onto fender
11 Secure fender flare (3) to fender with provided
4 attachment clips (2). Ensure correct
attachment clips (2)
positioning of clips: align with marks. Ensure
clips attach to pocket on inside of fender flare
and anti- corrosion plate (6) on inner lip of fender.
Clip should NOT touch vehicle paint.
12 Repeat for each fender flare (3)
Worksteps 3 - 11.
13 Place rear bumper adapter (4) into position on
Align adapter properly on bumper: Adapter
rear bumper
should match contours of bumper.
14 Mark attachment clip (2) positions on outer lip of
Use marks on adapter for reference.
rear bumper
15 Remove adhesive cover from provided anti-
2 anti- corrosion plates (6) for each bumper
corrosion plates (6) and adhere plates to inner lip
adapter. Align center of plates to clip position
of bumper
marks on outer lip of bumper.
16 Peel back 20 mm of cover from adhesive strip
on inside of rear bumper adapter (4)
17 Place rear bumper adapter (4) into proper
position on rear bumper
18 Peel remaining cover from adhesive strip on

Ensure bumper adapter remains in proper
inside of rear bumper adapter (4) and press
position.
adapter firmly onto bumper
19 Secure rear bumper adapter (4) to rear bumper
2 attachment clips. Ensure clips attach to
with provided attachment clips (2)
pocket on inside of bumper adapter and anti-
corrosion plate (6) on inner lip of bumper.
20 Repeat for other rear bumper adapter (4)
Worksteps 13 - 19.
21 Place rocker panel adapter (5) into position on
Align adapter properly on rocker panel
rocker panel cover
cover: Adapter should match contours of cover
and align with bottom edge of fender flare.
22 Mark attachment clip (2) positions on outer lip of
rear
Only for rocker panel adapters. Use
rocker panel cover
marks on adapter for reference.
23 Remove adhesive cover from provided anti-
Only for rear rocker panel adapters.
corrosion plate (6) and adhere plate to inner lip of
1 anti- corrosion plate (6) for each rocker panel
rocker panel cover
adapter. Align center of plate to clip position
mark on outer lip of rocker panel cover.
24 Peel back 20 mm of cover from each adhesive
strip on inside of rocker panel adapter (5)
25 Place rocker panel adapter (5) into proper
position on rocker panel cover
26 Peel remaining cover from each adhesive strip
Ensure rocker panel adapter remains in
on inside of rocker panel adapter and press
proper position.
adapter firmly onto rocker panel cover
27 Secure rocker panel adapter (5) to rocker panel
Only for rear rocker panel adapters. Use
cover with provided attachment clip (2)
mark on adapter for proper placement of
attachment clip in pocket on inside of adapter.
Front rocker panel adapters are NOT secured
with a clip.
28 Repeat for each rocker panel adapter (5)
Worksteps 21 - 27.
Parts ordering notes
Part no. DesignationQuantity
B6 688 0800 Fender flares, primed1B6 688 0801 Fender flares, black1B6 688 0802 Fender flares, brilliant silver1B6 688 0803 Fender flares, bordeaux red1B6 688 0804 Fender flares, alabaster white1
B6 688 0805 Fender flares, black opal1B6 688 0806 Fender flares, tansanite blue1B6 688 0807 Fender flares, jaspis blue1
B6 688 0808 Fender flares, desert silver1B6 688 0809 Fender flares, andradite green1B6 688 0816 Adapter kit for fender flares, primed1B6 688 0817 Adapter kit for fender flares, black1B6 688 0818 Adapter kit for fender flares, brilliant silver1
az8830p0007ghRetrofit fender flares Page 2 of 3

Page 3781 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual B6 688 0819 Adapter kit for fender flares, bordeaux red1B6 688 0820 Adapter kit for fender flares, alabaster white1B6 688 0821 Adapter kit for fender flares, black opal1
B6 688 0822 Adapter kit for fe

Page 3782 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AZ91.20-P-0001A
Retrofitting anchor rings for child seat restraint attachments
14.11.00

MODEL
163.113 /136 /154 /172 /174

P91.20-2039-06

2
Anchor mounting plate

3
Long spacer

4
Short spacer

Page 3783 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
13
Mark floor pan through center of rivet and bolt

locations (12, 13) for anchor mounting plate (2)

Only for those positions at which anchor

rings will be installed.

14
Remove template (1)

13
Mark floor pan through center of rivet and bolt

locations (12, 13) for anchor mounting plate (2)

Only for those positions at which anchor

rings will be installed.

14
Remove template (1)

15
At marks, drill Ø=9.5 mm hole (10) for anchor

bolt and Ø=4 mm holes (11) for rivets

Model 163.174: To avoid damaging

auxiliary fuel tank, do not drill more than 5mm

through floor pan for 2nd row center anchor

ring.

16
Smooth rough edges of holes on underside of

floor pan

17
Clean, prime, and paint holes

18
Using an assistant, place mounting plate (2)

into position from underneath vehicle and

secure with bolt (8)

Plate should be flush with surface of body.

19
Rivet plate into position from inside vehicle,

then remove bolt (8)

20
Seal underbody at plate location
Body seam sealant

*BR00.45-Z-1004-01A

Installing

21
Install load compartment floor covering

Do NOT install internal spare on Model

163.174 at this time.

f

AR68.20-P-4810GH

22
Loosely install trim plate (5) to observe fit to

floor covering

Straight edge of plate (5) towards front of
vehicle.

23
Remove trim plate (5) and relieve floor

covering so that plate, when installed, is

completely flush with floor covering

Use caution to avoid making hole too

large for trim plate to cover hole completely.

Square off hole at front. Relieve only down to

foam.

24
Install anchor ring (6) and related components

Use short spacer (4) on 3rd row rings.

Use long spacer (3) on 2nd row outboard

rings. Use short bolt (8) and no spacer on 2nd

row center ring.

Torx bit set

*000589011000

*BA68.50-P-1001-02A

25
Reinstall rear axle carrier

Model 163.174 only.

f

AR35.10-P-0020-01GH

26
Reinstall internal spare tire and carrier

Model 163.174 only.

f

AR68.30-P-4610GH

27
Reinstall compact spare tire

See Owner's Manual.

Luggage nets

Number

Designation
Model 163

BA68.50-P-1001-02A
Screw for cargo anchoring mount on load

compartment floor
Nm
24

163 589 06 63 00

Template

Internal Torx set

000 589 01 10 00

Repair products
Number

Designation
Order number

BR00.45-Z-1004-01A
MB body sealant for sealing seams (can be painted over/310 ml tube)
001 989 63 20

Parts ordering notes

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 2

Page 3784 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
Part no.
Designation
Quantity

163 868 01 30 7C45
Trim cover
as needed

163 984 10 29
Short bolt (SAE) (for 2nd row center anchor ring only)
as needed

210 990 07 01
Long bolt (SAE)
as needed

00000

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