1997 MERCEDES-BENZ ML320 Complete Repair Manual

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Page 2577 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 101: Identifying Oute r Joint And Locking Ring
REPLACE RUBBER BOOTS ON FRONT AXLE SHAFT - AR33.30-P-0660GH
MODEL 163.113 /128 /136 /154 /157 /172 /174 /175
Fig. 102: Identifying Fron t Ax

Page 2578 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Front axle shaft
MAINTENANCE
FRONT AXLE CARRIER - RETIGHTENING BOLTS - AP33.10-P-3373GH
MODEL 4JG163.### ## up to 221505, WDC163.### ## up to 734087
Outer joint: ?
*BF33.30-P-
1002-02C
3Drive o

Page 2579 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 103: Identifying Front Axle Carrier - Retightening Bolts
Front axle carrier
INSPECT FRONT AXLE JOINT FOR PLAY, INSPECT RUBBER BOOTS - AP33.20-P-3353GH
MODEL 163.113 /128 /136 /154 /157 /172 /

Page 2580 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 104: Identifying Supporting Joint, Bottom Track Control Arm And Rubber Boots
Fig. 105: Identifying Supporting Joint, Transverse Control Arm And Dial Gage Holder

Remove

Risk of death. Deat

Page 2581 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual Fig. 106: Identifying Dial Indicator Holder (363 589 02 20 00)
Fig. 107: Identifying Dial Indicator (001 589 53 21 00)
Determine the play in the supporting
joint (7)
and pushing of the wheel hub.

Page 2582 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR82.62-P-7850GH
Remove/install front door speakers in mirror triangle
17.5.01

MODELS
163.113 #A as of 289565,

163.113 #X as of 754620,

163.154 /174 #A as of 289565,

163.128 /157 /175

P82.62

Page 2583 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual
AR07.16-P-1100MM
Remove, install fuel cooler
5.11.99

ENGINE
612.963 in MODELS 163.113

P47.00-2042-12

1
Fuel feed hose

2
Fuel drain hose

3
Coolant feed hose

4
Coolant return flow hose

5

AR07.16-P-1100MM
Remove, install fuel cooler
5.11.99

ENGINE
612.963 in MODELS 163.113

P47.00-2042-12

1
Fuel feed hose

2
Fuel drain hose

3
Coolant feed hose

4
Coolant return flow hose

5
Fuel cooler

7
Bolts of fuel cooler

Operation no. of operation texts or standard texts and flat rates
Category

Op. no.
Operation text

P
075890
REMOVING AND INSTALLING FUEL COOLER

P
075895
REPLACE FUEL COOLER

Remove, Install

Danger!
Risk of injury
to
fingers being jammed or

squeezed
when removing and installing or

aligning hoods, doors, tailgate/tailgate and

sliding roof.
When moving components ensure that no

body parts or limbs are in the area of motion.

AS00.00-Z-0011-01A

Danger!
Risk of injury
to skin and eyes suffering

scalding from contact with hot coolant spray.
Risk of poisoning
from swallowing coolant.
Do not open cooling system unless coolant

temperature is below 90 °C. Open cap slowly

and release the pressure. Do not pour coolant

into beverage bottles.

Wear protective gloves, protective clothing

and eye protection.

AS20.00-Z-0001-01A

Danger!
Risk of explosion
from fuel igniting,
risk of

poisoning
from inhaling and swallowing fuel

as well as
risk of injury
to eyes and skin

from contact with fuel.
No fire, sparks, naked flames or smoking.

Pour fuels only into suitable and appropriately

marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1
Open engine hood and raise to vertical position

Have second person secure hood.

AR88.40-P-1000GI

2
Remove trim panel of cylinder head cover

AR01.20-P-5014-02B

*BA01.20-P-1002-01A
*BA01.20-P-1003-01A

3
Drain coolant

At radiator.

AR20.00-P-1142M

4
Close fuel feed hose (1) at the fuel cooler (5)

Set of plugs

*129589009100

*WH58.30-Z-1001-06A
*WH58.30-Z-1002-06A

5
Detach fuel outlet hose (2)

Clamp

*000589543700

Set of plugs

*129589009100

*WH58.30-Z-1001-06A
*WH58.30-Z-1002-06A

6
Disconnect coolant return flow hose (4) to

thermostat housing

Hose clamp pliers (length 210 mm;

adjustment range 80 mm)

*WH58.30-Z-1026-02A

7
Unscrew bolts (7) at fuel cooler

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorde
d by Modification services.
Page 1

Page 2584 of 4133

MERCEDES-BENZ ML320 1997 Complete Repair Manual 8
Disconnect coolant feed hose (3) to fuel cooler

Raise fuel cooler.

Hose clamp pliers (length 210 mm;

adjustment range 80 mm)

*WH58.30-Z-1026-02A

9
Install in the reverse order

Danger!

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