Page 3025 of 3502
SERVICE DATA AND SPECIFICATIONS (SDS)
MA-47
C
D
E
F
G
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MA
B
MA
ENGINE OIL CAPACITY (APPROXIMATE) (VQ23DE AND VQ35DE)
Unit: (lmp qt)
SPARK PLUG (PLATINUM-TIPPED TYPE) (QR20DE, VQ23DE AND VQ35DE)
WHEEL BALANCE
Drain and refill With oil filter change 4.0 (3-1/2)
Without oil filter change 3.7 (3-1/4)
Dry engine (Overhaul)5.0 (4-3/8)
MakeNGK
Standard typePLFR5A-11
Hot typePLFR4A-11
Cold typePLFR6A-11
Gap (nominal)1.1 mm (0.043 in)
Maximum allowable unbalanceDynamic (At rim flange) Less than 10 g (0.35 oz) (one side)
Static (At rim flange) Less than 20 g (0.70 oz)
Page 3026 of 3502
MA-48
SERVICE DATA AND SPECIFICATIONS (SDS)
Page 3027 of 3502

PB-1
PARKING BRAKE SYSTEM
F BRAKES
CONTENTS
C
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M
SECTION PB
A
B
PB
PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM ...................................... 2
On-Vehicle Inspection .............................................. 2
PEDAL STROKE ................................................... 2
INSPECT COMPONENTS .................................... 2
ADJUSTMENT ...................................................... 2
PARKING BRAKE CONTROL ................................... 3
Components ............................................................. 3
Removal and Installation .......................................... 3
REMOVAL ............................................................. 3
INSTALLATION ..................................................... 4PARKING BRAKE SHOE ........................................... 5
Components ............................................................. 5
Removal and Installation .......................................... 5
REMOVE ............................................................... 5
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 7
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 8
Parking Drum Brake ................................................. 8
Parking Brake Control .............................................. 8
Page 3028 of 3502

PB-2
PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEMPFP:36010
On-Vehicle InspectionBFS000G1
PEDAL STROKE
When parking brake pedal is operated with a force of 196 N (20.0 kg, 44.1 lb), make sure parking brake
pedal stroke is within the specified number of notches. (Check it by listening and counting the ratchet
clicks.)
Make sure that brake warning lamp comes on when parking brake pedal is depressed with in one notch.
INSPECT COMPONENTS
Make sure the components are installed properly (check for looseness, backlash, etc.).
Check parking brake pedal assembly for bend, damage and cracks, and replace if necessary.
Check cable for wear and damage, and replace if necessary.
Check parking brake warning lamp switch for malfunction, and replace if necessary.
ADJUSTMENT
1. Insert a deep socket wrench to rotate adjusting nut and loosen
cable sufficiently. Then, return pedal.
2. Remove tyres from vehicle.
3. Using wheel nuts, fix disc rotor to hub and prevent it from tilting.
4. Remove adjusting hole plug installed on disc rotor. Using a flat-
bladed screwdriver, turn adjuster to clockwise in the figure until
disc rotor is locked. After locking, turn adjuster to opposite direc-
tion by 5 or 6 notches.
5. Rotate disc rotor to make sure that there is no drag. Then install
adjusting hole plug.
6. After adjusting the clearance of rear shoes, with no drag on rear
brake, adjuster cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg,
11 0 l b ) .
b. Depress pedal until a deep socket wrench can be inserted.
Insert deep socket, and rotate adjusting nut to adjust pedal stroke.
CAUTION:
Do not reuse adjusting nut after removing it.
c. When parking brake pedal is operated with a force of 196 N (20.0 kg, 44.1 lb), make sure the stroke is
within the specified number of notches. (Check it by listening and counting the ratchet clicks.)
d. With parking brake pedal completely returned, make sure there is no drag on rear brake.Pedal stroke : 3 − 4 notches
SBR051C
Pedal stroke : 3 − 4 notches
PFIA0295E
Page 3029 of 3502

PARKING BRAKE CONTROL
PB-3
C
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MA
B
PB
PARKING BRAKE CONTROLPFP:36010
ComponentsBFS000CE
Removal and InstallationBFS000CF
REMOVAL
1. Release parking brake.
2. Remove instrument driver lower panel. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
3. Disconnect parking brake warning lamp switch connector.
4. Remove adjusting nut, and then separate device assembly and front cable.
5. Remove device assembly from vehicle.
6. Remove center console. Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
7. Remove front cable mounting bolts.
8. Remove applicable heat insulator from vehicle.
9. Remove rear tyres from vehicle.
10. Remove center muffler. Refer to EX-2, "
EXHAUST SYSTEM" .
11. Remove rear brake caliper and disc rotor. Refer to BR-35, "
Removal and Installation of Brake Caliper
Assembly" .
12. Remove parking brake shoe, and then remove rear cable from toggle lever. Refer to PB-5, "
PA R K I N G
BRAKE SHOE" .
13. Remove rear cable mounting nuts and bolts, and then remove rear cable from vehicle.
1. Device assembly 2. Parking brake warning lamp switch 3. Spring insulator
4. Return spring 5. Adjusting nut 6. Pedal cover
7. Front cable 8. Equalizer
(Assemble to front cable.)9. Return spring
10. Rear left cable 11. Rear right cable 12. Pin
SFIA2503E
Page 3030 of 3502
PB-4
PARKING BRAKE CONTROL
INSTALLATION
1. Install in the reverse order of removal. Tighten mounting bolts and nuts to the specified torque. Refer to
PB-3, "
Components" .
CAUTION:
Do not reuse adjusting nut after removing it.
2. Adjust parking brake. Refer to PB-2, "
ADJUSTMENT" .
Page 3031 of 3502
PARKING BRAKE SHOE
PB-5
C
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K
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MA
B
PB
PARKING BRAKE SHOEPFP:44060
ComponentsBFS000CG
Removal and InstallationBFS000CH
REMOVE
CAUTION:
Clean dust on disc rotor and back plate using a vacuum dust collector. Do not blow with com-
pressed air.
Remove disc rotor with parking brake pedal completely released.
1. Remove rear tyres from vehicle.
2. Remove disc rotor with parking brake pedal completely in the released position.
3. Remove disc rotor. Refer to BR-35, "
Removal and Installation of Brake Caliper Assembly" . If disc rotor
cannot be removed, remove as follows:
a. Secure disc rotor in place with wheel nuts and remove disc rotor plug.
1. Return spring 2. Adjuster assembly 3. Shoe
4. Anti-rattle pin 5. Retainer 6. Anti-rattle spring
7. Toggle lever
SFIA2504E
Page 3032 of 3502

PB-6
PARKING BRAKE SHOE
b. Using a flat-bladed screwdriver, rotate adjuster in direction “B” to
retract and loosen brake shoe.
4. Remove anti-rattle pins, retainers, anti-rattle springs, then return
springs.
5. Remove parking brake shoes, adjuster assembly, and toggle
lever.
INSPECTION AFTER REMOVAL
Lining Thickness Inspection
Check thickness of lining.
Drum Inner Diameter Inspection
Check drum inner diameter.
Other Inspections
Check the followings:
–Shoe for excessive wear, damage, and peeling.
–Shoe sliding surface for excessive wear and damage.
–Anti-rattle pin for excessive wear and corrosion.
–Return spring for sagging.
Check that adjuster moves smoothly.
Visually check inside of drum for excessive wear, cracks, and damage. Check inside of drum using a pair
of vernier calipers.
Replace with new part if malfunction is detected on the above part.
When disassembling adjuster, apply PBC (Poly Butyl cuprysil) grease or equivalent to the threads. Refer
to PB-5, "
Components" .
PFIA0309E
Standard thickness “A” : 3.2 mm (0.126 in)
Repair limit thickness “A” : 1.5 mm (0.059 in)
SBR021A
Standard inner diameter :172 mm (6.77 in) dia.
Maximum inner diameter :173 mm (6.81 in) dia.
SBR768A