2003 NISSAN TEANA Service Manual

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Page 841 of 3502

NISSAN TEANA 2003 Service Manual BRAKE BOOSTER
BR-23
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INSPECTION AFTER REMOVAL
Output Rod Length Inspection
1. Using a handy vacuum pump, apply a vacuum of −66.7 kPa (−
500 mmHg, −19.69 inHg) to brake

Page 842 of 3502

NISSAN TEANA 2003 Service Manual BR-24
VACUUM LINES

VACUUM LINESPFP:41920
ComponentsBFS000BU
Removal and InstallationBFS000BV
CAUTION:
Because vacuum hose contains a check valve, it must be installed in the correct direction. Refe

Page 843 of 3502

NISSAN TEANA 2003 Service Manual VACUUM LINES
BR-25
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InspectionBFS000BW
VISUAL INSPECTION
Check for improper assembly, damage and deterioration.
CHECK VALVE INSPECTION
Airtightness Inspection
Use a handy va

Page 844 of 3502

NISSAN TEANA 2003 Service Manual BR-26
FRONT DISC BRAKE

FRONT DISC BRAKEPFP:41000
On-Board InspectionBFS000BX
PAD WEAR INSPECTION
Check pad thickness from the inspection hole on cylinder body.
Check use a scale for inspection nece

Page 845 of 3502

NISSAN TEANA 2003 Service Manual FRONT DISC BRAKE
BR-27
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It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, suspend

FRONT DISC BRAKE
BR-27
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It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, suspend cylinder body with wire so as not to stretch
brake hose.
Do not damage piston boot.
If any shim is subject to serious corrosion, replace it with a new one.
Always replace shim and inner shim cover as a set when replacing brake pads.
Keep rotor clean from brake fluid.
Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or it a soft
pedal occurs at very low mileage. Refer toBR-32, "
BRAKE BURNISHING PROCEDURE" .
Removal and Installation of Brake PadBFS000BZ
REMOVAL
1. Remove tyres from vehicle.
2. Remove lower sliding pin bolt.
3. Suspend cylinder body with wire, and remove pads, pad retain-
ers, shims, and shim cover from torque member.
CAUTION:
When removing pad retainers from torque member, lift pad
retainers in the direction by the arrow (shown in the figure)
so as not to damage it.
INSTALLATION
1. Apply PBC (Poly Butyl Cuprysil) grease or silicone-based
grease to the both sides of inner shim and outer shim, install
inner shim and inner shim cover to inner pad and outer shim to
outer pad.
CAUTION:
Securely install shim cover according to shim mounting
direction.
2. Install pad retainers and pads to torque member.
CAUTION:
Securely assemble pad retainers so that they are not being
lifted up from torque member.
3. Press in piston until pads can be installed, and then install cylin-
der body to torque member.
NOTE:
Using a disc brake piston tool (commercial service tool) to easily
press piston in.
CAUTION:
When replacing pads with new ones, press in piston until
pads can be installed. In this case, carefully monitor brake fluid level in reservoir tank because
brake fluid will return to master cylinder reservoir tank.
4. Install lower sliding pin bolt, and tighten it to the specified torque. Refer to BR-26, "
Components" .
5. Secure disc rotor with wheel nut. Depress brake pedal a few times until it gets a responsive touch.
6. Check front disc brake for drag.
7. Install tyres to vehicle.
SBR556E
PFIA0267E
PFIA0273E

Page 846 of 3502

NISSAN TEANA 2003 Service Manual BR-28
FRONT DISC BRAKE

Removal and Installation of Brake Caliper AssemblyBFS000C0
REMOVAL
1. Remove tyres from vehicle.
2. Secure disc rotor using wheel nut.
CAUTION:
Do not drop brake pad.
3. Drai

Page 847 of 3502

NISSAN TEANA 2003 Service Manual FRONT DISC BRAKE
BR-29
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INSTALLATION
CAUTION:
Refill with new brake fluid “DOT 3 or DOT 4”.
Do not reuse drained brake fluid.
1. Install disc rotor.
CAUTION:
Align the

Page 848 of 3502

NISSAN TEANA 2003 Service Manual BR-30
FRONT DISC BRAKE

4. Place a wooden block as shown in the figure, and blow air from
union bolt mounting hole to remove pistons and piston boots.
CAUTION:
Do not get fingers caught in pistons.
5

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