EC-52
[QR]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionBBS005BZ
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the Work Flow on EC-53, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on EC-57, "
Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
MEF036D
SEF233G
SEF234G
EC-394
[VQ]
TROUBLE DIAGNOSIS
TROUBLE DIAGNOSISPFP:00004
Trouble Diagnosis IntroductionBBS004Y6
INTRODUCTION
The engine has an ECM to control major systems such as fuel con-
trol, ignition control, idle air control system, etc. The ECM accepts
input signals from sensors and instantly drives actuators. It is essen-
tial that both input and output signals are proper and stable. At the
same time, it is important that there are no malfunctions such as vac-
uum leaks, fouled spark plugs, or other malfunctions with the engine.
It is much more difficult to diagnose an incident that occurs intermit-
tently rather than continuously. Most intermittent incidents are
caused by poor electric connections or improper wiring. In this case,
careful checking of suspected circuits may help prevent the replace-
ment of good parts.
A visual check only may not find the cause of the incidents. A road
test with CONSULT-II or a circuit tester connected should be per-
formed. Follow the Work Flow on EC-395, "
WORK FLOW" .
Before undertaking actual checks, take a few minutes to talk with a
customer who approaches with a driveability complaint. The cus-
tomer can supply good information about such incidents, especially
intermittent ones. Find out what symptoms are present and under
what conditions they occur. A Diagnostic Worksheet like the example
on EC-399, "
Worksheet Sample" should be used.
Start your diagnosis by looking for conventional malfunctions first.
This will help troubleshoot driveability malfunctions on an electroni-
cally controlled engine vehicle.
MEF036D
SEF233G
SEF234G
MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
C
D
E
F
G
H
I
J
K
M
SECTION MA
A
B
MA
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
DESCRIPTION ............................................................ 4
Pre-Delivery Inspection Items .................................. 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
OUTSIDE THE VEHICLE ...................................... 6
INSIDE THE VEHICLE .......................................... 6
UNDER THE HOOD AND VEHICLE .................... 7
PERIODIC MAINTENANCE ....................................... 8
Periodic Maintenance ............................................... 8
ENGINE AND EMISSION CONTROL MAINTE-
NANCE .................................................................. 8
CHASSIS AND BODY MAINTENANCE ............... 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE ................................................................. 11
CHASSIS AND BODY MAINTENANCE ............. 12
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 13
RECOMMENDED FLUIDS AND LUBRICANTS ...... 14
Fluids and Lubricants ............................................. 14
SAE Viscosity Number ........................................... 15
GASOLINE ENGINE ........................................... 15
Anti-Freeze Coolant Mixture Ratio ......................... 15
ENGINE MAINTENANCE (QR20DE) ....................... 16
Checking Drive Belts .............................................. 16
Tension Adjustment ................................................ 16
Changing Engine Coolant ...................................... 16
DRAINING ENGINE COOLANT ......................... 16
REFILLING ENGINE COOLANT ........................ 17
FLUSHING COOLING SYSTEM ......................... 18
Checking Cooling System ...................................... 18
CHECKING COOLING SYSTEM HOSES .......... 19
CHECKING RADIATOR CAP .............................. 19
CHECKING RADIATOR SYSTEM FOR LEAKS ... 20
Checking Fuel Lines ............................................... 20
Changing Air Cleaner Filter .................................... 20VISCOUS PAPER TYPE ..................................... 20
Changing Engine Oil ............................................... 20
Changing Oil Filter .................................................. 21
REMOVAL ........................................................... 21
INSTALLATION ................................................... 22
INSPECTION AFTER INSTALLATION ................ 22
Checking and Changing Spark Plugs ..................... 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
Checking EVAP Vapor Lines .................................. 23
ENGINE MAINTENANCE (VQ23DE AND VQ35DE) ... 24
Checking Drive Belts .............................................. 24
Tension Adjustment ................................................ 24
ALTERNATOR AND A/C COMPRESSOR BELT ... 25
POWER STEERING OIL PUMP BELT ................ 25
Changing Engine Coolant ....................................... 25
DRAINING ENGINE COOLANT .......................... 26
REFILLING ENGINE COOLANT ......................... 26
FLUSHING COOLING SYSTEM ......................... 27
Checking Cooling System ...................................... 28
CHECKING COOLING SYSTEM HOSES ........... 28
CHECKING RADIATOR CAP .............................. 28
CHECKING RADIATOR ...................................... 29
CHECKING COOLING SYSTEM FOR LEAKS ... 29
Checking Fuel Lines ............................................... 30
Changing Air Cleaner Filter .................................... 30
VISCOUS PAPER TYPE ..................................... 30
Changing Engine Oil ............................................... 30
Changing Oil Filter .................................................. 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
INSPECTION AFTER INSTALLATION ................ 32
Changing Spark Plug (Platinum-Tipped Type) ....... 32
REMOVAL ........................................................... 32
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 33
Checking Positive Crankcase Ventilation System ... 33
PCV (POSITIVE CRANKCASE VENTILATION)
VALVE ................................................................. 33
MA-8
PERIODIC MAINTENANCE
PERIODIC MAINTENANCEPFP:00026
Periodic MaintenanceBLS0008Z
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE
(Annual Mileage <30,000 Km [18,000 miles]/year)
QR and VQ ENGINE
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace
[ ] = At the specified distance only
NOTE:
(1) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(2) Replace the drive belt if found damaged or if the auto tensioner reading (for QR20DE engine) reaches the maximum
limit.
(3) First replace at 100,000 km (60,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform “I”
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
(5) Perform only according to “Maintenance Under Severe Driving Conditions” for models without Euro-OBD system.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”. MAINTENANCE OPERATIONMAINTENANCE INTERVAL Reference page
Perform either at number of kilometers
(miles) or months, whichever comes first.km x
1,000
(Miles x
1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96QR20DEVQ23DE
VQ35DE
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE
(1)EM-50
EM-202
Drive beltsSee
NOTE
(2)I IIIIIIIMA-16MA-24
Engine oil (Use recommended oil.)RR RRRRRRMA-20MA-30
Engine oil filter (Use genuine NISSAN part
or equivalent)RR RRRRRRMA-21MA-31
Engine anti-freeze coolant (Use Genuine
NISSAN Anti-freeze Coolant or equivalent
in its quality.)See
NOTE
(3)IMA-16
MA-25
Cooling system I IIIIIIIMA-18MA-28
Positive crankcase ventilation (PCV) sys-
tem (VQ engine only)IIII—MA-33
Fuel and EVAP vapor lines I I I IMA-23MA-34
Air cleaner filterRRMA-20MA-30
Fuel filter (In-tank type)See
NOTE
(4)——
Spark plugs (Platinum-tipped type) [R] [R] [R] [R]MA-22
MA-32
Heated oxygen sensorSee
NOTE
(5)EC-150,
EC-143EC-496,
EC-486
PERIODIC MAINTENANCE
MA-11
C
D
E
F
G
H
I
J
K
MA
B
MA
ENGINE AND EMISSION CONTROL MAINTENANCE
(Annual Mileage >30,000 Km [18,000 miles]/year)
QR and VQ ENGINE
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace,.
NOTE:
(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
(2) Replace the drive belt if found damaged or if the auto tensioner reading (for QR20DE engine) reaches the maximum
limit.
(3) First replace at 100,000 Km (60,000 miles), then every 60,000 km (36,000 miles). Perform “I” (Checking the mixture ratio
and correcting the mixture ratio if necessary) at the middle of replacement interval.
(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
(5) Perform only according to “Maintenance Under Severe Driving Conditions” for models without EURO-OBD system.
Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”. MAINTENANCE OPERATIONMAINTENANCE INTERVAL Reference page
Perform at number of kilometers (miles)
basis only.km x
1,000
(Miles x
1,000)15
(9)30
(18)45
(27)60
(36)75
(45)90
(54)105
(63)120
(72)QR20DEVQ23DE
VQ35DE
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE
(1)EM-50
EM-202
Drive beltsSee
NOTE
(2)IIIIIIIIMA-16MA-24
Engine oil (Use recommended oil.)RR RRRRRRMA-20MA-30
Engine oil filter (Use genuine NISSAN part
or equivalent)RR RRRRRRMA-21MA-31
Engine anti-freeze coolant (Use Genuine
NISSAN Anti-freeze Coolant or equivalent
in its quality.)See
NOTE
(3)IMA-16
MA-25
Cooling system I I I IMA-18MA-28
Positive crankcase ventilation (PCV) sys-
tem (VQ engine only)IIII—MA-33
Fuel and EVAP vapor lines I IMA-23MA-34
Air cleaner filterRRMA-20MA-30
Fuel filter (In-tank type)See
NOTE
(4)——
Spark plugs (Platinum-tipped type) R R R RMA-22
MA-32
Heated oxygen sensorSee
NOTE
(5)EC-150EC-
143
EC-
496EC-
486
MA-22
ENGINE MAINTENANCE (QR20DE)
2. Using oil filter wrench [SST], remove oil filter.
CAUTION:
Oil filter is provided with relief valve. Use Genuine Nissan
Oil Filter or equivalent.
Be careful not to get burned when engine and engine oil
may be hot.
When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.
Do not allow engine oil to adhere to drive belt.
Completely wipe off any engine oil that adheres to engine
and vehicle.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to MA-20, "Changing Engine Oil" .
2. Start engine, and make sure there is no leaks of engine oil.
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and add engine oil. Refer to MA-20, "
Changing Engine Oil" .
Checking and Changing Spark PlugsBLS00098
REMOVAL
1. Remove ignition coil. Refer to EM-31, "IGNITION COIL" .
2. Remove spark plug with spark plug wrench (commercial service
tool).
CAUTION:
Do not drop or shock it.
KBIA0303E
SMA010
Oil filter:
: 17.6 N·m (1.8 kg-m, 13 ft-lb)
SMA229B
SEM294A