TRANSAXLE ASSEMBLY
AT-245
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AT
Align the positions of tightening bolts for drive plate with those of
torque converter, and temporarily tighten bolts. Then, tighten
bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
front of engine.
When tightening the tighten bolts for the torque converter
after fixing crankshaft pulley bolts, be sure to confirm the
tightening torque of crankshaft pulley mounting bolts.
Refer to EM-53, "
TIMING CHAIN" (QR engine), EM-173, "TIMING CHAIN" (VQ engine).
After converter is installed to drive plate, rotate crankshaft several turns and make sure that tran-
saxle rotates freely without binding.
Install POS sensor. Refer to EM-145, "Removal and Installation" .
After completing installation, check for A/T fluid leakage, A/T fluid level, and positions of A/T. Refer to AT-
14, "Checking A/T Fluid" , AT- 2 1 5 , "Adjustment of A/T Position" , AT- 2 1 5 , "Checking of A/T Position" . : 52 N·m (5.3 kg-m, 38 ft-lb)
SCIA3138E
CO-46
[VQ]
WATER PUMP
WATE R P U M PPFP:21020
Removal and InstallationBBS004X6
CAUTION:
When removing water pump assembly, be careful not to get engine coolant on drive belts.
Water pump cannot be disassembled and should be replaced as a unit.
After installing water pump, connect hose and clamp securely, then check for leaks using radiator
cap tester (commercial service tool) and radiator cap tester adapter [SST: EG17650301].
REMOVAL
1. Remove engine cover. Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
2. Remove air duct (inlet). Refer to EM-131, "
AIR CLEANER AND AIR DUCT" .
3. Remove undercover and splash guard (RH).
4. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
5. Remove drive belts. Refer to EM-128, "
DRIVE BELTS" .
6. Remove reservoir tank of radiator. Refer to CO-37, "
RADIATOR" .
7. Remove reservoir tank of power steering oil pump with piping connected, and move it to aside.
8. Support oil pan (lower) bottom with transmission jack.
9. Remove engine mounting insulator (RH) and engine mounting bracket (RH). Refer to EM-223, "
ENGINE
ASSEMBLY" .
1. Water pump 2. Timing chain tensioner (primary) 3. Chain tensioner cover
4. Water drain plug (front) 5. Water pump cover 6. O-ring
7. O-ring
PBIC2515E
WATER PUMP
CO-47
[VQ]
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10. Remove water drain plug (front) on water pump side of cylinder
block to drain engine coolant from engine inside.
11. Remove chain tensioner cover and water pump cover from front timing chain case.
U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ] o r e q u i v a l e n t t o o l t o c u t l i q u i d g a s k e t f o r r e m o v e .
12. Remove idler pulley and bracket. Refer to EM-173, "
TIMING CHAIN" .
13. Remove timing chain tensioner (primary) as follows:
a. Remove lower mounting bolt.
b. Loosen upper mounting bolt slowly, and then turn timing chain
tensioner (primary) on the mounting bolt so that plunger is fully
expanded.
NOTE:
Even if plunger is fully expanded, it is not dropped from the body
of timing chain tensioner (primary).
c. Remove upper mounting bolt, and then remove timing chain ten-
sioner (primary).
CAUTION:
Be careful not to drop mounting bolts inside timing chain
case.
14. Remove water pump as follows:
a. Remove three water pump mounting bolts. Secure a gap
between water pump gear and timing chain, by turning crank-
shaft pulley counterclockwise until timing chain looseness on
water pump sprocket becomes maximum.
b. Screw M8 bolts [pitch: 1.25 mm (0.049 in) length: Approx. 50
mm (1.97 in)] into water pumps upper and lower mounting bolt
holes until they reach timing chain case. Then, alternately
tighten each bolt for a half turn, and pull out water pump.
CAUTION:
Pull straight out while preventing vane from contacting
socket in installation area.
Remove water pump without causing sprocket to contact
timing chain.
c. Remove M8 bolts and O-rings from water pump.
CAUTION:
Do not disassemble water pump.
INSPECTION AFTER REMOVAL
Check for badly rusted or corroded water pump body assembly.
PBIC2516E
PBIC3562E
PBIC1193E
JLC357B
CO-48
[VQ]
WATER PUMP
Check for rough operation due to excessive end play.
Replace water pump, if necessary.
INSTALLATION
1. Install new O-rings to water pump.
Apply engine oil and engine coolant to O-rings as shown in
the figure.
Locate O-ring with white paint mark to engine front side.
2. Install water pump.
CAUTION:
Do not allow timing chain case to nip O-rings when install-
ing water pump.
Make sure that timing chain and water pump sprocket are
engaged.
Insert water pump by tightening mounting bolts alternately
and evenly.
3. Install the timing chain tensioner (primary) with the following procedure:
a. Pull plunger stopper tab up (or turn lever downward) so as to
remove plunger stopper tab from the ratchet of plunger.
NOTE:
Plunger stopper tab and lever are synchronized.
b. Push plunger into the inside of tensioner body.
c. Hold plunger in the fully compressed position by engaging
plunger stopper tab with the tip of ratchet.
d. To secure lever, insert stopper pin through hole of lever into ten-
sioner body hole.
The lever parts and the tab are synchronized. Therefore, the
plunger will be secured under this condition.
NOTE:
Figure shows the example of 1.2 mm (0.047 in) diameter thin screwdriver being used as the stopper pin.
SLC943A
PBIC1397E
SLC031B
PBIC3568E
WATER PUMP
CO-49
[VQ]
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e. Install timing chain tensioner (primary).
Remove any dirt and foreign materials completely from the
back and the mounting surfaces of timing chain tensioner (pri-
mary).
f. Pull out stopper pin after installing, and then release plunger.
g. Make sure again that timing chain and water pump sprocket are
engaged.
4. Install chain tensioner cover and water pump cover as follows:
a. Before installing, remove all traces of old liquid gasket from mat-
ing surface of water pump cover and chain tensioner cover
using scraper. Also remove traces of old liquid gasket from the
mating surface of front timing chain case.
b. Apply a continuous bead of liquid gasket with tube presser [SST:
WS39930000] to mating surface of chain tensioner cover and
water pump cover.
Use Genuine Liquid Gasket or equivalent.
CAUTION:
Attaching should be done within 5 minutes after coating.
c. Tighten mounting bolts.
5. Install water drain plug (front) on water pump side of cylinder block.
Apply liquid gasket to the thread of water drain plug (front).
Use Genuine Liquid Gasket or equivalent.
6. Install in the reverse order of removal in this step.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in guide may gen-
erate a pounding noise during and just after engine start. However, this does not indicate an unusualness.
Noise will stop after hydraulic pressure rises.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301] and radiator cap
tester (commercial service tool). Refer to CO-34, "
LEAK CHECK" .
Start and warm up engine. Visually check if there is no leaks of engine coolant.
PBIC3569E
SLC446B
PBIC2650E
EC-44
[QR]
BASIC SERVICE PROCEDURE
14. CHECK TARGET IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Read idle speed in “DATA MONITOR” mode with CONSULT-II.
Refer to EC-45, "
IDLE SPEED" .
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
Refer to EC-45, "
IDLE SPEED" .
OK or NG
OK >> GO TO 15.
NG >> GO TO 17.
15. CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light.
Refer to EC-45, "
IGNITION TIMING" .
OK or NG
OK >>INSPECTION END
NG >> GO TO 16.
16. CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-53, "
TIMING CHAIN" .
OK or NG
OK >> GO TO 17.
NG >> 1. Repair the timing chain installation.
2. GO TO 4. 700 ± 50 rpm (in P or N position)
700 ± 50 rpm (in P or N position)
15 ± 5° BTDC (in P or N position)
PBIB2177E
DTC P0011 IVT CONTROL
EC-117
[QR]
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EC
On Board Diagnosis LogicBBS005CR
The MI will not light up for this diagnosis.
FAIL-SAFE MODE
ECM enters in fail-safe mode when the malfunction is detected.
DTC Confirmation ProcedureBBS005CS
CAUTION:
Always drive at a safe speed.
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is between 10V and 16V at
idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with
CONSULT-II.
2. Start engine and warm it up to the normal operating tempera-
ture.
3. Maintain the following conditions for at least 6 consecutive sec-
onds.
Hold the accelerator pedal as steady as possible.
4. Stop vehicle with engine running and let engine idle for 10 seconds.
5. If 1st trip DTC is detected, go to EC-121, "
Diagnostic Procedure" .
If 1st trip DTC is not detected, go to next step.
6. Maintain the following conditions for at least 20 consecutive seconds.
INT/V SOL (B1)
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
No loadIdle 0% - 2%
2,000 rpm Approx. 0% - 50% MONITOR ITEM CONDITION SPECIFICATION
DTC No.Trouble diagnosis
nameDetecting condition Possible cause
P0011
0011Intake valve timing
control performanceThere is a gap between angle of target and
phase-control angle degree.
Harness or connectors
(Intake valve timing control solenoid valve
circuit is open or shorted.)
Intake valve timing control solenoid valve
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)
Accumulation of debris to the signal pick-up
portion of the camshaft
Timing chain installation
Foreign matter caught in the oil groove for
intake valve timing control
Detected items Engine operating condition in fail-safe mode
Intake valve timing control The signal is not energized to the solenoid valve and the valve control does not function
ENG SPEED1,200 - 2,000 (A constant rotation is
maintained.)
COOLAN TEMP/S 60 - 120°C (140 - 248°F)
Selector lever P or N position
SEF174Y
EC-122
[QR]
DTC P0011 IVT CONTROL
4. CHECK OIL PRESSURE WARNING LAMP
1. Start engine.
2. Check oil pressure warning lamp and confirm it is not illumi-
nated.
OK or NG
OK >> GO TO 5.
NG >> Go to LU-7, "
OIL PRESSURE CHECK" .
5. CHECK INTAKE VALVE TIMING CONTROL SOLENOID VALVE
Refer to EC-123, "
Component Inspection" .
OK or NG
OK >> GO TO 6.
NG >> Replace intake valve timing control solenoid valve.
6. CHECK CRANKSHAFT POSITION SENSOR (POS)
Refer to EC-174, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace crankshaft position sensor (POS).
7. CHECK CAMSHAFT POSITION SENSOR (PHASE)
Refer to EC-182, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace camshaft position sensor (PHASE).
8. CHECK CAMSHAFT (INTAKE)
Check the following.
Accumulation of debris to the signal plate of camshaft rear end
Chipping signal plate of camshaft rear end
OK or NG
OK >> GO TO 9.
NG >> Remove debris and clean the signal plate of camshaft
rear end or replace camshaft.
9. CHECK TIMING CHAIN INSTALLATION
Check service records for any recent repairs that may cause timing chain misaligned.
Are there any service records that may cause timing chain misaligned?
Ye s o r N o
Yes >> Check timing chain installation. Refer to EM-53, "TIMING CHAIN" .
No >> GO TO 10.
PBIA8559J
PBIB0565E