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POWER SUPPLY ROUTING CIRCUIT
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TKWM1690E
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POWER SUPPLY ROUTING CIRCUIT
Fuse BKS0024K
If fuse is blown, be sure to eliminate cause of malfunction before
installing new fuse.
Use fuse of specified rating. Never use fuse of more than speci-
fied rating.
Do not partially install fuse; always insert it into fuse holder prop-
erly.
Remove fuse for “ELECTRICAL PARTS (BAT)” if vehicle is not
used for a long period of time.
Fusible LinkBKS0024L
A melted fusible link can be detected either by visual inspection or by
feeling with finger tip. If its condition is questionable, use circuit
tester or test lamp.
CAUTION:
If fusible link should melt, it is possible that critical circuit
(power supply or large current carrying circuit) is shorted.
In such a case, carefully check and eliminate cause of mal-
function.
Never wrap outside of fusible link with vinyl tape. Important:
Never let fusible link touch any other wiring harness, vinyl
or rubber parts.
Circuit Breaker BKS0024M
The PTC thermistor generates heat in response to current flow. The
temperature (and resistance) of the thermistor element varies with
current flow. Excessive current flow will cause the element's temper-
ature to rise. When the temperature reaches a specified level, the
electrical resistance will rise sharply to control the circuit current.
Reduced current flow will cause the element to cool. Resistance falls
accordingly and normal circuit current flow is allowed to resume.
CEL083
CKIH0274E
SEL109W
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PFP:284B7
System DescriptionBKS0024N
IPDM E/R (Intelligent Power Distribution Module Engine Room) integrates the relay box and fuse block
which were originally placed in engine room. It controls integrated relay via IPDM E/R control circuit.
IPDM E/R-integrated control circuit performs ON-OFF operation of relay, CAN communication control, oil
pressure switch signal, hood switch signal reception, etc.
It controls operation of each electrical part via ECM, BCM and CAN communication lines.
CAUTION:
None of the IPDM E/R-integrated relays can be removed.
SYSTEMS CONTROLLED BY IPDM E/R
FAIL-SAFE CONTROL
When CAN communication with other control units is impossible, IPDM E/R performs fail-safe control.
After CAN communication recovers normally, it also returns to normal control.
Operation of control parts by IPDM E/R during fail-safe mode is as follows:
Control system Transmit control unit Control part
Lamp control BCM
Headlamp (HI, LO)
Parking, license plate and tail lamps
Front fog lamp
Wiper control BCM Front wiper
Rear window defogger control BCM Rear window defogger
A/C compressor control ECM A/C compressor (magnet clutch)
Cooling fan control ECM Cooling fan
Horn control BCM Horn
Controlled system Fail-safe mode
Headlamp
With the ignition switch ON, low beam headlamp is ON.
With the ignition switch OFF, low beam headlamp is OFF.
Parking, license plate and tail lamps
With the ignition switch ON, parking, license plate and tail lamps are ON.
With the ignition switch OFF, parking, license plate and tail lamps are OFF.
Cooling fan
With the ignition switch ON, cooling fan HI operates.
With the ignition switch OFF, cooling fan stops.
Front wiperUntil the ignition switch is turned OFF, front wiper LO and HI remains in the same status it was
in just before fail−safe control was initiated.
Rear window defogger Rear window defogger is OFF.
A/C compressor A/C compressor is OFF.
Front fog lamp Front fog lamp is OFF.
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PG-18
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
IPDM E/R STATUS CONTROL
In order to save power, IPDM E/R switches status by itself based on each operating condition.
1. CAN communication status
CAN communication is normally performed with other control units.
Individual unit control by IPDM E/R is normally performed.
When sleep request signal is received from BCM, mode is switched to sleep waiting status.
2. Sleep waiting status
Process to stop CAN communication is activated.
All systems controlled by IPDM E/R are stopped. When 3 seconds have elapsed after CAN communi-
cation with other control units is stopped, mode switches to sleep status.
3. Sleep status
IPDM E/R operates in low power mode.
CAN communication is stopped.
When a change in CAN communication line is detected, mode switches to CAN communication status.
When a change hood switch or ignition switch signal is detected, mode switches to CAN communica-
tion status.
CAN Communication System DescriptionBKS0024O
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Modern
vehicles are equipped with many electronic control units and each control unit shares information and links
with other control units during operation (not independent). In CAN communication, control units are con-
nected with 2 communication lines (CAN H line, CAN L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitBKS0024P
Refer to LAN-49, "CAN System Specification Chart" .
Function of Detecting Ignition Relay MalfunctionBKS0024Q
When contact point of integrated ignition relay is stuck and cannot be turned OFF, IPDM E/R turns ON tail
and parking lamps for 10 minutes to indicate ignition relay malfunction.
When a state of ignition relay having built-in does not agree with a state of Ignition switch signal input by a
CAN communication from BCM, IPDM E/R lets tail lamp relay operate.
NOTE:
When the ignition switch is turned ON, the tail lamp is OFF.
Ignition switch signal Ignition relay status Tail lamp relay
ON ON —
OFF OFF —
ON OFF —
OFF ON ON (10 minutes)
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CONSULT-II Function (IPDM E/R)BKS0024R
CONSULT-II can display each diagnostic item using the diagnostic test mode shown following.
CONSULT-II BASIC OPERATION
Refer to GI-34, "CONSULT-II Start Procedure" .
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
SELF-DIAG RESULTS
Operation Procedure
1. Touch “SELF-DIAG RESULTS” on “SELECT DIAG MODE” screen.
2. Check display content in self-diagnostic results.
Display Item List
NOTE:
The details for display of the period are as follows:
CRNT: Error currently detected with IPDM E/R.
PAST: Error detected in the past and memorized with IPDM E/R.
DATA MONITOR
Operation Procedure
1. Touch “DATA MONITOR” on “SELECT DIAG MODE” screen.
2. Touch “ALL SIGNALS”, “MAIN SIGNALS” or “SELECTION FROM MENU” on “SELECT MONITOR ITEM”
screen.
3. When “ALL SIGNALS” is selected, all items will be monitored. When “MAIN SIGNALS” is selected, prede-
termined items will be monitored. When “SELECTION FROM MENU” is selected, touch individual items to
be monitored.
4. Touch “START”.
5. Touch “RECORD” while monitoring to record the status of the item being monitored. To stop recording,
touch “STOP”.
Inspection Item, Diagnosis Mode Description
SELF-DIAG RESULTS The IPDM E/R performs diagnosis of the CAN communication and self-diagnosis.
DATA MONITOR The input/output data of the IPDM E/R is displayed in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
ACTIVE TEST The IPDM E/R sends a drive signal to electronic components to check their operation.
Display ItemsCONSULT-II
display codeMalfunction detecting conditionTIME
Possible causes
CRNT PAST
NO DTC IS
DETECTED.FURTHER
TESTING MAY BE
REQUIRED.-----
CAN COMM CIRC U1000
If CAN communication reception/transmission
data has a malfunction, or if any of the control
units malfunction, data reception/transmission
cannot be confirmed.
When the data in CAN communication is not
received before the specified time××Any of or several items
below have errors.
TRANSMIT DIAG
ECM
BCM / SEC
ALL SIGNALS All items will be monitored.
MAIN SIGNALS Monitor the predetermined item.
SELECTION FROM MENU Select any item for monitoring.
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
All Items, Main Items, Selection From Menu
NOTE:
Perform monitoring of IPDM E/R data with the ignition switch ON. When the ignition switch is at ACC, the display may not be cor-
rect.
*1: The vehicle without the Intelligent Key system displays only ON without change.
*2: This item is displayed, but does not function.
ACTIVE TEST
Operation Procedure
1. Touch “ACTIVE TEST” on “SELECT DIAG MODE” screen.
2. Touch item to be tested.
3. Touch “START”, and confirm its operation.
4. Touch “OFF” while testing to stop the operation.
CONSULT-II
screen displayItem name Display or unitMonitor item selection
Description
ALL
SIGNALSMAIN
SIGNALSSELEC-
TION
FROM
MENU
MOTOR FAN REQ Motor fan request 1/2/3/4×× ×Signal status input from ECM
AC COMP REQ Compressor request ON/OFF×× ×Signal status input from ECM
TAIL&CLR REQ Tail & clear request ON/OFF×× ×Signal status input from BCM
HL LO REQ Headlamp LO request ON/OFF×× ×Signal status input from BCM
HL HI REQ Headlamp HI request ON/OFF×× ×Signal status input from BCM
FR FOG REQ Front fog request ON/OFF×× ×Signal status input from BCM
HL WASHER REQHeadlamp washer
requestON/OFF××Signal status input from head-
lamp washer switch
FR WIP REQ Front wiper requestSTOP/1LOW/
LOW/HI×× ×Signal status input from BCM
WIP AUTO STOP Wiper auto stop ACT P/STOP P×× ×Output status of IPDM E/R
WIP PROT Wiper protection OFF/BLOCK×× ×Control status of IPDM E/R
ST RLY REQ
*1Starter request ON/OFF××Status of input signal
IGN RLY Ignition relay status ON/OFF×× ×Ignition relay status monitored
with IPDM E/R
RR DEF REQRear window defogger
requestON/OFF×× ×Signal status input from BCM
OIL P SW Oil pressure switch OPEN/CLOSE××Signal status input in IPDM E/R
DTRL REQ*
2Daytime running light
requestON/OFF××—
HOOD SW
*2Hood switch ON/OFF××—
THFT HRN REQTheft warning horn
requestON/OFF××Signal status input from BCM
HORN CHIRP
*2Horn chirp ON/OFF××—
CONSULT-II screen display Test item Description
TAIL LAMPParking, license plate and tail
lamps operationTail lamp relay is operated by switching operation ON-OFF.
REAR DEFOGGER Rear window defogger operation Rear defogger relay is operated by switching operation ON-OFF.
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NOTE:
High beam headlamp repeats high beam and low beam every 1 second. When high beam headlamp of xenon type operates, the head-
lamp perform the HIGH-LOW changeover operation without illuminating the headlamp bulb.
Auto Active TestBKS002EW
DESCRIPTION
In auto active test mode, operation inspection can be performed when IPDM E/R sends a drive signal to
the following systems:
–Rear window defogger
–Front wiper
–Parking, license plate and tail lamps
–Front fog lamp
–Headlamp (HI, LO)
–A/C compressor (magnet clutch)
–Cooling fan
–Oil pressure warning lamp
OPERATION PROCEDURE
1. Close hood and front door (passenger side), and then lift wiper arms away from windshield (to prevent
glass damage by wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield beforehand.
2. Turn ignition switch OFF.
3. Turn ignition switch ON, and within 20 seconds, press driver's door switch 10 times (close the other
doors). Then turn ignition switch OFF.
4. Turn ignition switch ON within 10 seconds after ignition switch OFF.
5. When auto active test mode is actuated, horn chirps once. Oil pressure warning lamp starts blinking.
6. After a series of operations is repeated three times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway, turn ignition switch OFF.
CAUTION:
Be sure to inspect door switch when the auto active test cannot be performed.
FRONT WIPER Front wiper (HI, LO) operationFront wiper relay and front wiper high relay are operated by switch-
ing operation (OFF: OFF, HI: high speed, LO: low speed).
MOTOR FAN Cooling fan operationCooling fan relay-1, 2 and 3 are operated by switching operation
(1: OFF, 2: LO, 3: MID, 4: HI).
HEAD LAMP WASHER Headlamp washer operation Headlamp washer relay is operated by switching operation ON-OFF.
LAMPSHigh beam headlamp and low
beam headlamp operation
NOTEHeadlamp low relay and headlamp high relay are operated by
switching operation (OFF: OFF, HI: high beam, LO: low beam).
Front fog lamp operationFront fog lamp relay is operated by switching operation
(OFF: OFF, FOG: ON).
HORN Horn operation Touch “ON” button, horn relay operates 20 ms.CONSULT-II screen display Test item Description
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IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
INSPECTION IN AUTO ACTIVE TEST MODE
When auto active test mode is actuated, the following eight steps are repeated three times.
NOTE:
A dotted line shows a position of HIGH beam of Halogen headlamp.
NOTE:
When high beam headlamp of xenon type operates, the headlamp perform the HIGH-LOW changeover operation without illuminating
the headlamp bulb.
SKIB8863E
Operation
orderTest item Operation time / frequency
1 Rear window defogger 10 seconds
2 Front wiper LO 5 seconds HI 5 seconds
3 Parking, license plate and tail lamps 10 seconds
4 Front fog lamp 10 seconds
5 Headlamp (LO) 10 seconds
6
Headlamp (HI)
NOTEON 2 seconds ⇔ OFF 2 seconds (5 times)
7 A/C compressor (magnet clutch) ON 2 seconds ⇔ OFF 2 seconds (5 times)
8 Cooling fanLO 2 seconds MID 2 seconds HI 2 seconds MID 2 seconds
LO 2 seconds
A Oil pressure warning lamp Oil pressure warning lamp is blinking when the auto active test operating.