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TM-48
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
MAINSHAFT AND GEAR
• For removal of snap ring, set sn
ap ring pliers and flat pliers at
both sides of snap ring. While expanding snap ring with snap
ring pliers, remove snap ring with flat pliers.
• Mark gear component direction for assembly without damag- ing component contact locations.
1. Remove 3rd-4th synchronizer hub and 3rd baulk ring.
2. Remove snap ring (1) and thrust washer (2). CAUTION:
Do not reuse snap ring.
3. Remove 3rd main gear (1) and thrust washer (2).
4. Remove snap ring (1) and thrust washer (2). CAUTION:
Do not reuse snap ring.
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PCIB1559E
PCIB1560E
PCIB1561E
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![NISSAN NOTE 2016 Service Repair Manual MAINSHAFT AND GEARTM-49
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5. Remove 2nd main gear (1) and thrust washer (2).
6. Remove snap ring (1), and then remove 2nd NISSAN NOTE 2016 Service Repair Manual MAINSHAFT AND GEARTM-49
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5. Remove 2nd main gear (1) and thrust washer (2).
6. Remove snap ring (1), and then remove 2nd](/manual-img/5/57363/w960_57363-3289.png)
MAINSHAFT AND GEARTM-49
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5. Remove 2nd main gear (1) and thrust washer (2).
6. Remove snap ring (1), and then remove 2nd inner baulk ring, 2nd synchronizer cone, and 2nd outer baulk ring.
7. Remove 1st-2nd coupling sleeve, insert keys, springs, and 1st- 2nd synchronizer hub.
8. Remove 1st outer baulk ring, 1st synchronizer cone, 1st inner baulk ring, and 1st main gear (2).
AssemblyINFOID:0000000012430974
Assembly is in the reverse order of disassembly.
CAUTION:
• Do not reuse snap ring.
• For installation of snap ring, set snap ring pliers and flat pliers
at both sides of snap ring. While expanding snap ring with
snap ring pliers, remove sn ap ring with flat pliers.
• Check that snap ring is secu rely installed to the groove.
• Apply gear oil to 1st outer ba ulk ring, 1st synchronizer cone,
1st inner baulk ring, 2nd oute r baulk ring, 2nd synchronizer
cone, 2nd inner baulk ring, and 3rd baulk ring.
• Replace 1st outer baulk ring, 1st synchronizer cone, and 1st inner baulk ring as a set.
• Replace 2nd outer baulk ring, 2nd synchronizer cone, and 2nd
inner baulk ring as a set.
• Be careful with the orientation of 1st-2nd synchronizer hub.
• Replace 1st-2nd synchronizer hub and 1st-2nd coupling sleeve as a set.
PCIB1562E
JPDIC0541ZZ
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(A) : 1st main gear side
(B) : 2nd main gear side
PCIB1566E
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TM-50
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
MAINSHAFT AND GEAR
• Be careful with the orientation of 1st-2nd coupling sleeve.
• Be careful with the orientatio
n of 3rd-4th synchronizer hub.
• Replace 3rd-4th synchronize r hub and 3rd-4th coupling
sleeve as a set.
• Be careful with the orientation of insert key (1) and spring (2).
InspectionINFOID:0000000012430975
INSPECTION AFTER DISASSEMBLY
Mainshaft and Gear
Check the following items and replace if necessary.
• Damage, peeling, uneven wear, and distortion of shaft.
• Excessive wear, damage, and peeling of gear.
Synchronizer
Check the following items and replace if necessary.
(A) : 2nd main gear side
(B) : 1st main gear side
PCIB1567E
(A) : 4th main gear side
(B) : 3rd main gear side
PCIB1565E
PCIB1564E
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MAINSHAFT AND GEARTM-51
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• Contact surface breakage, damage, and unusual wear of coupling sleeve, synchronizer hub, insert key, and spring.
• Coupling sleeve and synchronizer hub move smoothly.
• Breakage, damage, and excessive wear of baulk ring cam surface
and insert contact surface.
Bearing
Check bearing for damage and rough rotation. Replace if necessary.
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TM-52
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
FINAL DRIVE
FINAL DRIVE
Exploded ViewINFOID:0000000012430976
DisassemblyINFOID:0000000012430977
• Remove differential side bearings, using Tool (A) and suitable tool.
AssemblyINFOID:0000000012430978
• Install differential side bearings, using Tool (A).
CAUTION:
Replace differential side bearing outer race and differential
side bearing as a set.
InspectionINFOID:0000000012430979
INSPECTION AFTER DISASSEMBLY
Gear and Final Drive
1. Differential side bearing outer race 2. Differential side bearing 3. Final drive
: Replace the parts as a set.
JPDIC0481ZZ
Tool number : ST33052000 ( — )
PCIB1568E
Tool number : KV40104920 ( — )
PCIB1570E
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FINAL DRIVETM-53
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Check the sliding surfaces for wear, crack, or damage. Replace if necessary.
Bearing
Check bearing for damage and rough rotation. Replace if necessary.
SPD715
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TM-54
< SERVICE DATA AND SPECIFICATIONS (SDS) [5MT: RS5F91R]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationsINFOID:0000000012430980
Transaxle type
RS5F91R
Engine type HR16DE
Model code number 3AM0C
Number of speed 5
Synchromesh type Warner
Shift pattern
Gear ratio 1st 3.7273
2nd 2.0476
3rd 1.3929
4th 1.0294
5th 0.8205
Reverse 3.5455
Final gear 4.0667
Number of
teeth Input gear 1st
11
2nd 21
3rd 28
4th 34
5th 39
Reverse 11
Main gear 1st 41
2nd 43
3rd 39
4th 35
5th 32
Reverse 39
Reverse idler gear 26
Final gear Final gear/Pinion 61/15
Side gear/Pinion mate gear 13/9
Gear oil capacity (Reference) (US pt, Imp pt)Approx. 2.67 (5-5/8, 4-3/4)
Remarks Reverse brake Installed
Double-cone synchronizer 1st and 2nd
Speedometer drive gear Not installed
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![NISSAN NOTE 2016 Service Repair Manual PRECAUTIONSTM-55
< PRECAUTION > [CVT: RE0F11A]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOI NISSAN NOTE 2016 Service Repair Manual PRECAUTIONSTM-55
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOI](/manual-img/5/57363/w960_57363-3295.png)
PRECAUTIONSTM-55
< PRECAUTION > [CVT: RE0F11A]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430981
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
Precaution for Procedure without Cowl Top CoverINFOID:0000000012430982
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
Precaution for TCM, Transaxle Asse mbly or Control Valve ReplacementINFOID:0000000012430983
CAUTION:
• To replace TCM, refer to TM-125, "
Description".
• To replace transaxle assembly or control valve, refer to TM-127, "
Description".
Precaution for G Sensor Removal/Installation or ReplacementINFOID:0000000012430984
CAUTION:
To remove/install or replace G sensor, refer to TM-130, "
Description".
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