SYSTEMBRC-21
< SYSTEM DESCRIPTION > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O PCONDITIONS FOR INDICATOR LAMP ILLUMINATION
• Turns ON when VDC and TCS functions are switched to non-operational status (OFF) by VDC OFF switch.
• Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
CONDITIONS FOR WARNING LAMP ILLUMINATION
Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
Component Function
Pump Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor Activates the pump according to signals from ABS actuator and electric unit (control unit).
Cut valve 1
Cut valve 2 Shuts off the ordinary brake line from master cylinder.
Suction valve 1
Suction valve 2 Supplies the brake fluid from master cylinder to the pump.
ABS IN valve Switches the fluid pressure line to increase or hold according to signals from control unit.
ABS OUT valve Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
Return check valve Returns the brake fluid from brake caliper and wheel cylinder to master cylinder by bypassing orifice
of each valve when brake is released.
Reservoir Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreas-
es when decreasing pressure of brake caliper and wheel cylinder.
Pressure sensor Detects the brake fluid pressure and tr ansmits signal to ABS ac tuator and electric unit (control unit).
Condition (status) VDC OFF indicator lamp SLIP indicator lamp
Ignition switch OFF OFFOFF
For approx. 1 second after the ignition switch
is turned ON ON
ON
Approx. 1 second after ignition switch is
turned ON (when the system is in normal op-
eration) OFF
OFF
When VDC OFF switch is ON (VDC function
and TCS function are OFF) ON
OFF
VDC function is malfunctioning OFFON
TCS function is malfunctioning OFFON
Condition (status)ABS warning lamp Brake warning lamp
Ignition switch OFF OFFOFF
For approx. 1 second after the ignition switch
is turned ON ON
ON
Approx. 1 second after ignition switch is
turned ON (when the system is in normal op-
eration) OFF
OFF
After engine starts OFFOFF
When parking brake operates (parking brake
switch ON) OFF
ON
When brake fluid is less than the specified
level (brake fluid level switch ON) OFF
ON
VDC function is malfunctioning OFFOFF
TCS function is malfunctioning OFFOFF
ABS function is malfunctioning ONOFF
EBD function is malfunctioning ONON
Brake limited slip differential (BLSD) function
is malfunctioning OFF
OFF
Revision: August 2015 2016 Versa Note
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EM-116
< SERVICE DATA AND SPECIFICATIONS (SDS) [HR16DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000012431742
GENERAL SPECIFICATIONS
Va l v e Ti m i n g
Unit: degree
( ): Valve timing control “ON”
Drive BeltINFOID:0000000012431743
DRIVE BELT
Belt Deflection
*: When engine is cold.Engine type
HR16DE
Cylinder arrangement In-line 4
Displacement cm
3 (cu in)1,598 (97.51)
Bore and stro ke mm (in)78.0× 83.6 (3.071 × 3.291)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings Compression
2
Oil 1
Compression ratio 9.8:1
Compression pressure
kPa (kg/cm
2, psi) / 200 rpm Standard 1,510 (15.4, 219)
Minimum
1,270 (12.95, 184)
Differential limit between cylinders 100 (1.0, 14.5)
Va l v e t i m i n g
: Intake valve
: Exhaust valve
ab c d e f
216 228 11 (
−27)
AT D C 59 (-21)
ABDC -1 (49)
AT D C 37 (-13)
BBDC
JPBIA4228ZZ
Location Deflection adjustment *
Unit: mm (in)
Used belt New belt
Limit After adjusted
Drive belt With A/C
10.0 (0.39) 4.9 - 5.2 (0.19 - 0.20) 4.1 - 4.4 (0.16 - 0.17)
Without A/C 9.1 (0.36)4.3 - 4.7 (0.17 - 0.19) 3.7 - 3.9 (0.146 - 0.154)
Applied pushing force 98.1 N (10.0 kg-f, 22.0 lb-f)
Revision: August 2015 2016 Versa Note
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ECM
EC-93
< ECU DIAGNOSIS INFORMATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EC
NP
O
HO2S 05H
Air fuel ratio (A/F) sensor 1
(Bank 2) P015D 94H 01H
O2 sensor delayed response - Lean to
rich bank 2 sensor 1
P0153 95H 04H Response rate: Response ratio (lean
to rich)
P0153 96H 84H Response rate: Response ratio (rich to
lean)
06H Heated oxygen sensor 2
(Bank 2) P0158 07H 0CH
Minimum sensor output voltage for test
cycle
P0157 08H 0CH Maximum sensor output voltage for
test cycle
P0158 80H 0CH Sensor output voltage
P0159 81H 0CH Difference in sensor output voltage
P0159 82H 11H Rear O2 sensor delay response diag-
nosis
07H Heated oxygen sensor 3
(Bank2) P0163 07H 0CH
Minimum sensor output voltage for test
cycle
P0164 08H 0CH Maximum sensor output voltage for
test cycle
P0166 80H 0CH Sensor output voltage
P0165 81H 0CH Difference in sensor output voltage
CATA-
LY S T 21H
Three way catalyst function
(Bank1) P0420 80H 01H O2 storage index
P0420 82H 01H
Switching time lag engine exhaust in-
dex value
P2423 83H 0CH Difference in 3rd O2 sensor output
voltage
P2423 84H 84H O2 storage index in HC trap catalyst
22H Three way catalyst function
(Bank2) P0430 80H 01H O2 storage index
P0430 82H 01H
Switching time lag engine exhaust in-
dex value
P2424 83H 0CH Difference in 3rd O2 sensor output
voltage
P2424 84H 84H O2 storage index in HC trap catalyst
EGR
SYSTEM 31H EGR function P0400 80H 96H
Low flow faults: EGR temp change rate
(short term)
P0400 81H 96H Low flow faults: EGR temp change rate
(long term)
P0400 82H 96H Low flow faults: Difference between
max EGR temp and EGR temp under
idling condition
P0400 83H 96H Low flow faults: Max EGR temp
P1402 84H 96H High Flow Faults: EGR temp increase
rate
P0402 85H FCH EGR differential pressure high flow
P0401 86H 37H EGR differential pressure low flow
P2457 87H 96H EGR temperature
Item
OBD-
MID Self-diagnostic test item
DTCTest value and Test
limit
(GST display) Description
TID Unit and
Scaling ID
Revision: August 2015 2016 Versa Note
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FAX-4
< PREPARATION >
PREPARATION
Commercial Service Tools
INFOID:0000000012431886
KV40107300
(J-51751)
Boot band crimping tool Installing boot band
KV40107500
(—)
Drive shaft attachment Removing drive shaft
KV38107900
(—)
Differential side oil seal protector Installing drive shaft
a: 32 mm (1.26 in) dia.
Tool number
(TechMate No.)
Tool name
Description
ALDIA0586ZZ
ZZA1230D
PDIA1183J
Tool name
Description
Drive shaft puller Removing drive shaft joint sub-assembly
Sliding hammer Removing drive shaft
Ball joint remover Removing wheel stud
JPDIG0152ZZ
ZZA0023D
NT146
Revision: August 2015 2016 Versa Note
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FAX-20
< REMOVAL AND INSTALLATION >
FRONT DRIVE SHAFT
11. Insert the Tool (A) between the drive shaft and the transaxle.
Insert the suitable tool (B) to the Tool (A). Remove the drive
shaft from the transaxle.
CAUTION:
• Do not place drive shaft joint at an extreme angle when removing drive shaft. Also be careful not to overextend
slide joint.
• Confirm that the circular clip is attached to the drive shaft.
12. Remove the differential side oil seal. Refer to TM-18, "
Removal
and Installation" (5MT:RS5F91R), or TM-249, "Removal and Installation" (CVT:RE0F11A).
INSTALLATION
Installation is in the reverse order of removal.
Transaxle Side
• Install a new differential side oil seal. Refer to TM-18, "Removal and Installation" (5MT:RS5F91R), or TM-
249, "Removal and Installation" (CVT:RE0F11A).
CAUTION:
Do not reuse the differential side oil seal.
• Place the Tool (A) onto transaxle to prevent damage to the oil seal while inserting drive shaft. Slide drive shaft sliding joint and tap
with a hammer to install securely.
CAUTION:
• Check that circular clip is completely engaged.
• Check the transaxle fluid level. Refer to TM-17, "
Inspection"
(5MT), or TM-228, "Inspection" (CVT).
Wheel Hub Side
CAUTION:
• Do not damage the wheel bearing seal. If damage has occurred, replace wheel bearing with a new
one.
• Do not allow paint to adhere to the wheel bearing seal.
• Check each mating surface for water and foreign matter. If there is any water or foreign matter, clean
the mating surface.
• Clean the mating surfaces of wheel hub lock nut and wheel hub.
CAUTION:
Do not apply lubricatin g oil to the mating surface of the wh eel hub lock nut and the wheel hub.
• Clean the mating surfaces of drive shaft, wheel hub, and wheel
bearing. Apply Molykote M77 to surface (A) of joint sub-assembly.
CAUTION:
Apply Molykote M77 to cover entire flat surface of joint sub-
assembly.
NOTE:
Always check with the Parts Department for the latest parts infor-
mation.
When installing a cotter pin, securely bend the cotter pin to prevent
rattles.
CAUTION:
Do not reuse cotter pin. Tool number (A) : KV40107500 ( — )
JPDIF0004ZZ
Tool number (A) : KV38107900 ( — )
JPDIF0023ZZ
Molykote M77 quantity : Refer to
FAX-27, "Drive
Shaft".JSDIA2844ZZ
Revision: August 2015 2016 Versa Note
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GI-14
< HOW TO USE THIS MANUAL >
ABBREVIATIONS
ABBREVIATIONS
Abbreviation ListINFOID:0000000012433154
The following ABBREVIATIONS are used:
A
B
C
D
ABBREVIATION DESCRIPTION
A/C Air conditioner
A/C Air conditioning
A/F sensor Air fuel ratio sensor A/T Automatic transaxle/transmission
ABS Anti-lock braking system
ACCS Advance climate control system ACL Air cleaner
AP Accelerator pedal
APP Accelerator pedal position
ATF Automatic transmission fluid
AV Audio visual
AVM Around view monitor
AWD All wheel drive
ABBREVIATION DESCRIPTION
BARO Barometric pressure BCI Backup collision intervention
BCM Body control module
BLSD Brake limited slip differential
BPP Brake pedal position
BSI Blind spot intervention
BSW Blind spot warning
ABBREVIATION DESCRIPTION
CKP Crankshaft position
CL Closed loop
CMP Camshaft position
CPP Clutch pedal position
CTP Closed throttle position
CVT Continuously variable transaxle/transmission
ABBREVIATION DESCRIPTION
D
1Drive range first gear
D
2Drive range second gear
D
3Drive range third gear
D
4Drive range fourth gear
DCA Distance control assist
DDS Downhill drive support
DFI Direct fuel injection system
Revision: August 2015 2016 Versa Note
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TM-6
Inspection and Adjustment ....................................247
OUTPUT SPEED SENSOR .............................248
Exploded View ..................................................... ..248
Removal and Installation .......................................248
Inspection and Adjustment ....................................248
DIFFERENTIAL SIDE OIL SEAL ....................249
Exploded View ..................................................... ..249
Removal and Installation .......................................249
Inspection and Adjustment ....................................250
WATER HOSE .................................................251
Exploded View ..................................................... ..251
Removal and Installation .......................................251
Inspection ..............................................................253
FLUID COOLER HOSE ...................................254
Exploded View ..................................................... ..254
Removal and Installation .......................................254
Inspection and Adjustment ....................................254
PLUG ...............................................................255
Description ........................................................... ..255
Exploded View .......................................................255
Removal and Installation .......................................255
Inspection and Adjustment ....................................255
CVT OIL WARMER ..........................................256
Exploded View ..................................................... ..256
Removal and Installation .......................................256
Inspection ..............................................................256
CVT FLUID FILTER ..........................................257
Exploded View ..................................................... .257
Removal and Installation .......................................257
Inspection ............................................................. .258
UNIT REMOVAL AND INSTALLATION ...259
TRANSMISSION ASSEMBLY ........................ ..259
Exploded View ..................................................... .259
Removal and Installation .......................................259
Inspection and Adjustment ................................... .261
UNIT DISASSEMBLY AND ASSEMBLY ..263
TORQUE CONVERTER AND CONVERTER
HOUSING OIL SEAL ........................................
263
Exploded View ..................................................... .263
Disassembly ..........................................................263
Assembly ..............................................................263
Inspection ..............................................................264
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
265
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
265
General Specification ........................................... .265
Shift Characteristics ..............................................265
Stall Speed ........................................................... .265
Line Pressure ........................................................265
Torque Converter ..................................................265
Revision: August 2015 2016 Versa Note
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TM-10
< PREPARATION >[5MT: RS5F91R]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000012430940
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.)
Tool nameDescription
KV32500QAA
(—)
Drift set Installing differential side oil seal
1. —
Drift
a: 54.3 mm (2.138 in) dia.
b: 45 mm (1.77 in) dia.
c: 26.6 mm (1.047 in) dia.
2. — Drift
d: 54 mm (2.13 in) dia.
e: 48.6 mm (1.913 in) dia.
f: 26.6 mm (1.047 in) dia
KV32300QAC
(—)
Puller Removing 5th main gear
KV32300QAD
(—)
Puller Removing 5th main gear
ST35300000
(—)
Drift • Removing and installing input shaft rear
bearing
• Removing and installing mainshaft rear bearing
a: 45 mm (1.77 in) dia.
b: 59 mm (2.32 in) dia.
K V 111 0 11 S 0
(—)
Va l v e s e a t r e m o v e r Removing mainshaft front bearing
JPDIC0730ZZ
SCIA1781J
SCIA1782J
ZZA0969D
ZZA0872D
Revision: August 2015
2016 Versa Note
cardiagn.com