2016 NISSAN NOTE differential

PREPARATIONTM-11
< PREPARATION > [5MT: RS5F91R]
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ST33400001
(—)
Drift Installing mainshaft front bearing
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia.
KV40100900
(—)
Drift Installing input shaft front bearing
a: 52 mm (2.05 in) dia.
b: 39.5 mm (1.555 in) dia.
KV32300QAE
(—)
Drift Installing differential side bearing outer race
a: 61.5 mm (2.421 in) dia.
ST33052000
(—)
Drift Removing differential side bearing
a: 22 mm (0.87 in) dia.
b: 28mm (1.10 in) dia.
KV40104920
(—)
Drift Installing differential side bearing
a: 21.7 mm (0.854 in) dia.
b: 44.7 mm (1.760 in) dia.
—
(J-46534)
Trim Tool Set Removing trim components
Tool number
(TechMate No.)
Tool name
Description
ZZA0814D
NT084
JPDIC0635ZZ
ZZA0969D
ZZA0969D
AWJIA0483ZZ
Revision: August 2015
2016 Versa Note

cardiagn.com

TM-12
< PREPARATION >[5MT: RS5F91R]
PREPARATION
Commercial Service Tools
INFOID:0000000012430941
Tool name Description
Socket Removing and installing drain plug
a: 8 mm (0.31 in)
b: 5 mm (0.20 in)
Drift Removing input shaft front bearing
a: 38 mm (1.50 in) dia.
Drift Installing bushing
a: 14.5 mm (0.571 in) dia.
Puller • Removing 5th-reverse synchronizer hub
• Removing differential side bearing
Bearing remover Removing bushing
Power tool Loosening nuts, screws and bolts
PCIB1776E
S-NT063
S-NT063
NT077
S-NT134
PIIB1407E
Revision: August 2015 2016 Versa Note

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STRUCTURE AND OPERATIONTM-13
< SYSTEM DESCRIPTION > [5MT: RS5F91R]
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SYSTEM DESCRIPTION
STRUCTURE AND OPERATION
Sectional ViewINFOID:0000000012430942
System DescriptionINFOID:0000000012430943
DOUBLE-CONE SYNCHRONIZER
1. Clutch housing 2. 1st-2nd synchronizer hub assembly 3. 3rd-4th synchronizer hub assembly
4. 5th input gear 5. 5th-reverse synchronizer hub as-
sembly 6. 5th-reverse baulk ring
7. 5th main gear 8. 4th main gear9. 3rd main gear
10. 2nd main gear 11. 2nd double-cone synchronizer 12. 1st double-cone synchronizer
13. 1st main gear 14. Differential side bearing15. Differential
16. Final gear 17. Mainshaft18. Input shaft
JPDIC0580ZZ
Revision: August 2015 2016 Versa Note

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TM-18
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
SIDE OIL SEAL
REMOVAL AND INSTALLATION
SIDE OIL SEAL
Removal and InstallationINFOID:0000000012430950
REMOVAL
1. Remove front drive shaft from transaxle assembly. Refer to
FAX-19, "Removal and Installation".
2. Remove differential side oil seal (1) using suitable tool. CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
1. Install differential side oil seal (1) to transaxle case side (B) andclutch housing side (C) using Tool.
CAUTION:
• Do not reuse differential side oil seal.
• Do not tilt differential side oil seal.
• Do not damage clutch housing and transaxle case.
2. Install the front drive shaft. Refer to FAX-19, "
Removal and Installation".
InspectionINFOID:0000000012430951
INSPECTION AFTER INSTALLATION
Check the gear oil level and for gear oil leaks. Refer to TM-17, "Inspection".
JPDIC0118ZZ
Dimension (L1) : 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2): 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number : KV32500QAA ( — )
JPDIC0401ZZ
Revision: August 2015 2016 Versa Note

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TM-26
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430964
CASE AND HOUSING
INPUT SHAFT AND GEAR
1. Differential side oil seal
2. Clutch housing3. Dowel pin
4. Magnet 5. Drain plug6. Gasket
7. Oil channel 8. Plug9. 2-way connector
10. Oil gutter 11. Air breather inner tube12. Filler plug
13. Transaxle case 14. O-ring15. Rear housing
16. Position switch
: Apply Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and Sealants".
AWDIA0945GB
Revision: August 2015 2016 Versa Note

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TM-30
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000012430965
1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring. CAUTION:
Remove in direction of input shaft ( ) as shown. Rear
housing oil channel is inserte d to input shaft center hole.
4. Move the shifter lever A (1) to the 3rd gear position. NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-
not be removed from clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated
clockwise and it is returned approximately 10 degrees.
1. Differential side bearing outer race 2. Differential side bearing 3. Final drive
: Replace the parts as a set.
JPDIC0481ZZ
SCIA1709J
PCIB1524E
Revision: August 2015 2016 Versa Note

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TM-34
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
26. Remove input shaft front bearing from clutch housing, using suit-
able tool.
27. Cut oil channel tube at the base. CAUTION:
Do not reuse oil channel.
NOTE:
Oil channel will be removed with the mainshaft front bearing.
28. Remove mainshaft front bearing and oil channel from clutch housing, using Tool (A).
29. Remove bushings (1) from clutch housing, using suitable tool.
30. Remove differential side oil seals (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
MCIB0044E
Tool number : KV111011S0 ( — )
PCIB1536E
PCIB1537E
PCIB1534E
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-35
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
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31. Remove differential side bearing outer races (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
32. Pull 2-way connector (1) straight out to remove it from air breather inner tube (2).
33. Remove air breather inner tube from transaxle case.
34. Remove bushings (1) from transaxle case, using suitable tool.
35. Remove retaining pin ( ) from selector, using suitable tool.
36. Remove selector from control shaft.
37. Remove oil gutter from transaxle case.
38. Remove bolt ( ), and then remove bushing, spring, and gear catch from transaxle case.
39. Remove check ball plug from transaxle case.
40. Remove bolts ( ), and then remove control shaft (1) from tran- saxle case.
41. Remove O-ring from control shaft.
JPDIC0484ZZ
PCIB1541E
PCIB1538E
JPDIC0533ZZ
PCIB1540E
Revision: August 2015 2016 Versa Note

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