C1142 PRESS SENSORBRC-97
< DTC/CIRCUIT DIAGNOSIS > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
Check the brake fluid leakage. Refer to BR-12, "Inspection".
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace brake fluid leakage part.
3.CHECK BRAKE PIPING
Check the brake piping. Refer to BR-12, "
Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace brake piping. • Front: Refer to BR-23, "
FRONT : Removal and Installation".
• Rear: Refer to BR-26, "
REAR : Removal and Installation".
4.CHECK BRAKE PEDAL
Check the brake pedal.
• Brake pedal height: Refer to BR-9, "
Inspection and Adjustment".
• Brake pedal assembly: Refer to BR-20, "
Exploded View".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Adjust the brake pedal height or replace brake pedal assembly. • Adjust the brake pedal: Refer to BR-9, "
Inspection and Adjustment".
• Replace the brake pedal: Refer to BR-20, "
Removal and Installation".
5.CHECK BRAKE MASTER CYLINDER
Check the brake master cylinder. Refer to BR-14, "
Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace brake master cylinder. Refer to BR-28, "
Removal and Installation".
6.CHECK BRAKE BOOSTER
Check the brake booster. Refer to BR-15, "
Inspection".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace brake booster. Refer to BR-31, "
Removal and installation".
7.CHECK VACUUM PIPING
Check the vacuum piping. Refer to BR-33, "
Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace vacuum piping. Refer to BR-33, "
Removal and Installation".
8.CHECK FRONT DISC BRAKE
Check the front disc brake caliper. Refer to BR-36, "
BRAKE CALIPER ASSEMBLY : Exploded View".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace front disc brake caliper. Refer to BR-37, "
BRAKE CALIPER ASSEMBLY :
Removal and Installation".
9.CHECK REAR BRAKE
Check the rear brake. Refer to BR-41, "
Exploded View".
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace rear brake. Refer to BR-41, "
Removal and Installation".
10.CHECK ABS ACTUATOR AND ELECTRIC UNIT (C ONTROL UNIT) POWER SUPPLY AND GROUND
CIRCUIT
Revision: August 2015 2016 Versa Note
cardiagn.com
CLUTCH PEDALCL-5
< PERIODIC MAINTENANCE >
CEF
G H
I
J
K L
M A
B
CL
N
O P
PERIODIC MAINTENANCE
CLUTCH PEDAL
Inspection and AdjustmentINFOID:0000000012432215
INSPECTION
The Height of Clutch Pedal
1. Turn the floor carpet.
2. Check that the clutch pedal height (H
1) from the dash lower
panel (1) is within the reference value.
3. Replace clutch pedal if the height is outside the reference value.
Clutch Pedal Height When Disengaging The Clutch
1. Securely engage the parking brake.
2. Turn the floor carpet.
3. Start the engine and run at idle.
4. Fully depress clutch pedal and shift to the 1st gear. CAUTION:
Securely depress the brake pedal with shifter lever in 1st gear.
5. Gradually release the clutch pedal and check that the clutch pedal height (H
2) from the dash lower panel (1) is within the ref-
erence value with a scale immediately before the clutch is
engaged.
NOTE:
Although the clutch pedal height differs according to whether the
clutch gets disengaged or engaged, clutch-engaged case is
regarded as clutch-disengaged case for easier inspection.
6. Replace clutch pedal if the height is outside the reference value.
Clutch Pedal Play
1. Push the pedal pad by hand until a resistance can be felt and check that the play (A) on the upper surface of the pedal pad is
within the reference value.
2. Replace clutch pedal if the play is outside the reference value.
Position of Clutch Interlock Switch
Clutch pedal height
(H
1) : Refer to
CL-22, "
Clutch Pedal".
JPFIA0065ZZ
Clutch pedal height at clutch
disengagement (H
2) : Refer to CL-22, "
Clutch
Pedal".
JPFIA0068ZZ
Clutch pedal play (A) : Refer to
CL-22, "Clutch Pedal".
JPFIA0121ZZ
Revision: August 2015 2016 Versa Note
cardiagn.com
HOOD
DLK-141
< REMOVAL AND INSTALLATION > [WITH INTELLIGENT KEY SYSTEM]
C
D
E
F
G H
I
J
L
M A
B
DLK
N
O P
Installation is in the reverse order of removal.
CAUTION:
• Before installing hood assembl y, apply anticorrosive agent to the surface of hood hinge.
• After installation, perform the hood assembly adjustment procedure. Refer to DLK-141, "
HOOD
ASSEMBLY : Adjustment".
• After installation, ap ply touch-up paint (body color) to the head of hood hinge nuts.
HOOD ASSEMBLY : AdjustmentINFOID:0000000012430087
Check the clearance and the surface height between hood and each part by visual inspection and tactile feel.
If the clearance and the surface height are out of specific ation, adjust them according to the adjustment proce-
dure.
Unit: mm (in)
1. Hood assembly 2. Bumper rubber (body side) 3. Hood hinge (LH)
4. Hood lock 5. Front grille finisher6. Front combination lamp
7. Front fender
AWKIA2565ZZ
Section Item Measurement StandardParallelism Equality
A – A D
Clearance 4.4 ± 2.0 (0.17 ± 0.08) 2.0 (0.08) —
E Surface height -0.5 +2.0, -1.5 (0.02 +0.08, -0.06) 2.0 (0.08) —
B – B F
Clearance 4.0 ± 2.0 (0.16 ± 0.08) 2.0 (0.08) 3.0 (0.12)
G Surface height ———
Revision: August 2015 2016 Versa Note
cardiagn.com
DLK-142
< REMOVAL AND INSTALLATION >[WITH INTELLIGENT KEY SYSTEM]
HOOD
CLEARANCE ADJUSTMENT
1. Loosen hood hinge nuts and bolts.
2. Loosen hood lock assembly bolts.
3. Adjust the hood lock assembly so the clearance m
easurements are within the specifications provided.
4. Tighten hood hinge nuts and bolts to specified torque.
5. Tighten hood lock assembly bolts to specified torque.
HEIGHT ADJUSTMENT
1. Loosen hood lock assembly bolts.
2. Adjust the surface height of hood assembly to front upper grille, front fender and front combination lamp to
the specified values by rotating hood bumper rubber.
3. Temporarily tighten hood lock assembly bolts.
4. Adjust (A) as shown to the following value with hood’s own weight by dropping it from approximately 200 mm (7.87 in) height or by pressing hood lightly [approximately 29 N (3.0 kg, 6.5 lb)].
5. After adjustment, tighten hood lock assembly bolts to specified torque.
HOOD HINGE
HOOD HINGE : Removal and InstallationINFOID:0000000012430088
REMOVAL
1. Remove hood assembly. Refer to DLK-140, "HOOD ASSEMBLY : Removal and Installation".
2. Remove front fender. Refer to DLK-147, "
Removal and Installation".
3. Remove cowl top side cover. Refer to EXT-36, "
Exploded View".
4. Remove hood hinge bolts and hood hinge.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Before installing the hood hinge, apply anticorrosive agent onto the surface of the vehicle.
C – CH Clearance 3.5
± 1.0 (0.14 ± 0.04) 1.5 (0.06) 1.5 (0.06)
J Surface height 0.0 ± 1.5 (0.0 ± 0.06) 1.5 (0.06) 1.5 (0.06)
Section Item Measurement
StandardParallelism Equality
1. Hood striker 2. Secondary latch3. Primary latch
A. 20.0 mm (0.79 in)
ALKIA3162ZZ
Revision: August 2015 2016 Versa Note
cardiagn.com
FRONT DOORDLK-151
< REMOVAL AND INSTALLATION > [WITH INTELLIGENT KEY SYSTEM]
C
D
E
F
G H
I
J
L
M A
B
DLK
N
O P
Check the clearance and surface height between front door and each part by visual inspection and tactile feel.
If the clearance and the surface height are out of specific ation, adjust them according to the adjustment proce-
dure.
Unit: mm (in)
1. Remove front fender. Refer to DLK-147, "Removal and Installation".
2. Loosen front door hinge nuts (door side).
3. Adjust the surface height of front door according to the specifications provided.
4. Temporarily tighten front door hinge nuts (door side).
5. Loosen front door hinge bolts (body side).
6. Raise or lower the front door at rear end to adjust clearance of the front door according to the specifica-
tions provided.
7. After adjustment tighten bolts and nuts to the specified torque. CAUTION:
Check door hinge rotating po int for poor lubrication. If necessary, apply a suitable multi-purpose
grease.
8. Install front fender. Refer to refer to DLK-147, "
Removal and Installation".
DOOR STRIKER
DOOR STRIKER : Removal and InstallationINFOID:0000000012430098
REMOVAL
Remove bolts and door striker.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse door striker bolts.
• Tighten bolts to specification. Refer to DLK-149, "
Exploded View".
• After installation, check front door open/close operation. If necessary, perform the door striker
adjustment procedure. Refer to DLK-151, "
DOOR STRIKER : Adjustment".
DOOR STRIKER : AdjustmentINFOID:0000000012430099
DOOR STRIKER ADJUSTMENT
1. Loosen door striker bolts
4. Body side outer 5. Door striker 6. Striker bolt
7. Front door hinge 8. Rear door upper hinge9. Rear door lower hinge
Section Measurement Standard
A – A Clearance
4.6 ± 1.0 (0.18 ± 0.04)
Surface height 0.0 ± 1.0 (0.0 ± 0.04)
B – B Clearance
4.6 ± 2.0 (0.18 ± 0.08)
Surface height 0.0 ± 1.5 (0.0 ± 0.06)
C – C Clearance
4.6 ± 1.0 (0.18 ± 0.04)
Surface height 0.0 ± 1.0 (0.0 ± 0.04)
Revision: August 2015 2016 Versa Note
cardiagn.com
DLK-156
< REMOVAL AND INSTALLATION >[WITH INTELLIGENT KEY SYSTEM]
REAR DOOR
DOOR ASSEMBLY : Adjustment
INFOID:0000000012430104
Check the clearance and surface height between rear door and each part by visual inspection and tactile feel.
If the clearance and the surface height are out of specific ation, adjust them according to the adjustment proce-
dure.
Unit: mm (in)
1. Remove center pillar lower finisher. Refer to INT-25, "CENTER PILLAR LOWER FINISHER : Removal
and Installation".
1. Front fender2. Front door 3. Rear door
4. Body side outer 5. Door striker 6. Striker bolt
7. Front door hinge 8. Rear door upper hinge 9. Rear door lower hinge
AWKIA2493ZZ
SectionMeasurement Standard
A – A Clearance
4.6 ± 1.0 (0.18 ± 0.04)
Surface height 0.0 ± 1.0 (0.0 ± 0.04)
B – B Clearance
4.6 ± 2.0 (0.18 ± 0.08)
Surface height 0.0 ± 1.5 (0.0 ± 0.06)
C – C Clearance
4.6 ± 1.0 (0.18 ± 0.04)
Surface height 0.0 ± 1.0 (0.0 ± 0.04)
Revision: August 2015 2016 Versa Note
cardiagn.com
REAR DOORDLK-157
< REMOVAL AND INSTALLATION > [WITH INTELLIGENT KEY SYSTEM]
C
D
E
F
G H
I
J
L
M A
B
DLK
N
O P
2. Loosen door hinge nuts (door side).
3. Adjust the surface height of rear door according to the specifications provided.
4. Temporarily tighten door hinge nuts (door side).
5. Loosen door hinge nuts and bolts (body side).
6. Raise rear door at rear end to adjust clearance of rear door according to the specifications provided.
7. After adjustment tighten bolts and nuts to the specified torque. CAUTION:
• Apply touch-up paint (body color) to the head of hinge bolts and nuts.
• Check door hinge rotating point for poor lubricat ion. If necessary, apply a suitable multi-purpose
grease.
8. Install center pillar lower finisher. Refer to INT-25, "
CENTER PILLAR LOWER FINISHER : Removal and
Installation".
DOOR STRIKER
DOOR STRIKER : Removal and InstallationINFOID:0000000012430105
REMOVAL
Remove bolts and rear door striker.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse door striker bolts.
• Tighten door striker bolts to specification. Refer to DLK-154, "
Exploded View".
• After installation, check front do or open/close operation. If necessary, adjust the door striker. Refer
to DLK-157, "
DOOR STRIKER : Adjustment".
DOOR STRIKER : AdjustmentINFOID:0000000012430106
DOOR STRIKER ADJUSTMENT
1. Loosen door striker bolts.
2. Adjust door striker so that it becomes parallel with rear door lock
insertion direction.
3. Tighten door striker bolts to specification. Refer to DLK-154, "
Exploded View".
DOOR HINGE
DOOR HINGE : Removal and InstallationINFOID:0000000012430107
REMOVAL
CAUTION:
• Use two people when removing or inst alling front door due to its heavy weight
• When removing and installing front door assembl y, support the door using a suitable tool.
• Use shops cloths to protect surro unding components from damage during removal and installation
of front door assembly.
1. Remove rear door assembly. Refer to DLK-154, "
DOOR ASSEMBLY : Removal and Installation".
2. Remove center pillar lower finisher. Refer to INT-25, "
CENTER PILLAR LOWER FINISHER : Removal
and Installation".
PIIB2804J
Revision: August 2015 2016 Versa Note
cardiagn.com
DLK-162
< REMOVAL AND INSTALLATION >[WITH INTELLIGENT KEY SYSTEM]
BACK DOOR
Check the clearance and the surface height between back
door and each part by visual inspection and tactile
feel. If the clearance and the surface height are out of specification, adjust them according to the adjustment
procedure.
Unit: mm (in)
1. Loosen back door hinge nuts (door side).
2. Lift up back door approximately 100 – 150 mm (3.94 – 5. 91 in) height then close it lightly and check that it
is engaged firmly with back door closed.
3. Check the clearance and surface height and adjust back door as necessary.
4. Tighten back door hinge nuts to specified torque.
CAUTION:
• After installation, check back door open/close, lock/ unlock operation.
• Check back door hinge rotating point for poor lubrication. If necessary, appl y a suitable multi-pur-
pose grease.
• After adjusting, apply touch-up paint (body color) to the head of rear door hinge bolts and nuts.
BACK DOOR STRIKER
BACK DOOR STRIKER : Removal and InstallationINFOID:0000000012430112
REMOVAL
1. Remove back door kicking plate using a suitable tool.
2. Remove bolts and back door striker.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse back door striker bolts.
• After installation, check back door open/close, lock/ unlock operation.
• After installation, perform the back door assembly adjustment procedure. Refer to DLK-161, "
BACK
DOOR ASSEMBLY : Adjustment".
BACK DOOR STRIKER : AdjustmentINFOID:0000000012430113
DOOR STRIKER ADJUSTMENT
1. Loosen door striker bolts.
2. Adjust door striker so that it becomes parallel with back door
lock insertion direction.
3. Tighten door striker bolts to specification. Refer to DLK-159, "
Exploded View".
PortionSection Item Measurement Standard
Back door panel – Roof panel A – A H
Clearance 6.0 ± 1.0 (0.24 ± 0.04)
I Surface height 0.0 +0.5, -1.5 (0.00 +0.02, -0.06)
Rear combination lamp – Back door panel B – B J
Clearance 5.0 ± 2.0 (0.20 ± 0.08)
K Surface height -2.0 ± 2.0 (-0.08 ± 0.08)
Rear bumper fascia – Back-door panel C – CL C
le a ra n ce 5 .0 ± 2.0 (0.20 ± 0.08)
M Surface height 0.0 +0.5, -2.0 (0.0 +0.02, -0.08)
D – D M Clearance7.0 ± 2.0 (0.28 ± 0.08)
PIIB2804J
Revision: August 2015 2016 Versa Note
cardiagn.com