BRC-2
CALIBRATION OF DECEL G SENSOR : Descrip-
tion ..........................................................................
56
CALIBRATION OF DECEL G SENSOR : Special
Repair Requirement ..... ..........................................
56
DTC/CIRCUIT DIAGNOSIS ...................... ...58
C1101, C1102, C1103, C1104 WHEEL SEN-
SOR ................................................................. ...
58
DTC Description .................................................. ...58
Diagnosis Procedure ..............................................59
C1105, C1106, C1107, C1108 WHEEL SEN-
SOR ....................................................................
63
DTC Description .................................................. ...63
Diagnosis Procedure ..............................................64
C1109 POWER AND GROUND SYSTEM .........70
DTC Description .................................................. ...70
Diagnosis Procedure ..............................................70
C1110, C1153 ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT) ...........................
72
DTC Description .....................................................72
Diagnosis Procedure ..............................................73
C1111 ABS MOTOR, MOTOR RELAY SYS-
TEM ....................................................................
74
DTC Description .................................................. ...74
Diagnosis Procedure ..............................................74
C1115 WHEEL SENSOR ...................................77
DTC Description .................................................. ...77
Diagnosis Procedure ..............................................77
C1116 STOP LAMP SWITCH ............................84
DTC Description .................................................. ...84
Diagnosis Procedure ..............................................85
Component Inspection ............................................87
C1120, C1122, C1124, C1126 ABS IN VALVE
SYSTEM .......................................................... ...
88
DTC Description .................................................. ...88
Diagnosis Procedure ..............................................88
C1121, C1123, C1125, C1127 ABS OUT
VALVE SYSTEM ................................................
90
DTC Description .................................................. ...90
Diagnosis Procedure ..............................................90
C1130 ENGINE SIGNAL ...................................92
DTC Description .................................................. ...92
Diagnosis Procedure ..............................................92
C1140 ACTUATOR RELAY SYSTEM ...............94
DTC Description .................................................. ...94
Diagnosis Procedure ..............................................94
C1142 PRESS SENSOR ...................................96
DTC Description .................................................. ...96
Diagnosis Procedure ..............................................96
C1143 STEERING ANGLE SENSOR ...............99
DTC Description ................................................... ...99
Diagnosis Procedure ...............................................99
C1144 INCOMPLETE STEERING ANGLE
SENSOR ADJUSTMENT .................................
103
DTC Description ................................................... .103
Diagnosis Procedure .............................................103
C1145, C1146 YAW RATE/SIDE/DECEL G
SENSOR ...........................................................
105
DTC Description ................................................... .105
Diagnosis Procedure .............................................105
C1154 TRANSMISSION RANGE SWITCH ......106
DTC Description ................................................... .106
Diagnosis Procedure .............................................106
C1155 BRAKE FLUID LEVEL SWITCH ..........108
DTC Description ................................................... .108
Diagnosis Procedure .............................................108
Component Inspection ..........................................111
C1164, C1165 CV SYSTEM .............................112
DTC Description ....................................................112
Diagnosis Procedure .............................................112
C1166, C1167 SV SYSTEM .............................114
DTC Description ....................................................114
Diagnosis Procedure .............................................114
C1170 VARIANT CODING ...............................116
DTC Description ................................................... .116
Diagnosis Procedure .............................................116
U1000 CAN COMM CIRCUIT ...........................117
DTC Description ................................................... .117
Diagnosis Procedure .............................................117
U1002 SYSTEM COMM (CAN) ........................118
DTC Description ................................................... .118
Diagnosis Procedure .............................................118
U1010 CONTROL UNIT (CAN) ........................120
DTC Description ................................................... .120
Diagnosis Procedure .............................................120
POWER SUPPLY AND GROUND CIRCUIT ....121
Diagnosis Procedure ............................................ .121
PARKING BRAKE SWITCH .............................124
Component Function Check ................................ .124
Diagnosis Procedure .............................................124
Component Inspection ..........................................125
VDC OFF SWITCH ...........................................126
Component Function Check ................................ .126
Diagnosis Procedure .............................................126
Component Inspection ..........................................127
ABS WARNING LAMP .....................................128
Component Function Check ................................ .128
Revision: August 2015 2016 Versa Note
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COMPONENT PARTSBRC-9
< SYSTEM DESCRIPTION > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
Switches the fluid pressure line to increase or hold according to signals from control unit.
ABS OUT Valve
Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
Cut Valve 1, Cut Valve 2
Shuts off the ordinary brake line from master cylinder, when VDC function and TCS function are activated.
Suction Valve 1, Suction Valve 2
Supplies the brake fluid from master cylinder to the pump, when VDC function and TCS function are activated.
Return Check Valve
Returns the brake fluid from brake caliper and wheel cyli nder to master cylinder by bypassing orifice of each
valve when brake is released.
Reservoir
Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreases when
decreasing pressure of brake caliper and wheel cylinder.
Yaw rate/side/decel G sensor
Calculates the following information that affects the v ehicle, and transmits a signal to ABS actuator and elec-
tric unit (control unit) via communication lines:
• Vehicle rotation angular velocity (yaw rate signal)
• Vehicle lateral acceleration (side G signal) and longitudinal acceleration (decel G signal)
Pressure Sensor
Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit).
Wheel Sensor and Sensor RotorINFOID:0000000012430829
NOTE:
• Wheel sensor of front wheel is installed on steering knuckle.
• Sensor rotor of front wheel is integrated in wheel hub assembly.
• Wheel sensor of rear wheel is installed on back plate of rear brake.
• Sensor rotor of rear wheel is installed on rear brake drum.
• Never measure resistance and voltage value using a tester because sensor is active sensor.
• Downsize and weight reduction is aimed. IC for detection portion
and magnet for sensor rotor are adopted.
• Power supply is supplied to detection portion so that magnetic field
line is read. Magnetic field that is detected is converted to current
signal.
• When sensor rotor rotates, magnetic field changes. Magnetic field
change is converted to current signals (rectangular wave) and is
transmitted to ABS actuator and electric unit (control unit). Change
of magnetic field is pr oportional to wheel speed.
Stop Lamp SwitchINFOID:0000000012430830
Detects the operation status of brake pedal and transmits converted electric signal to ABS actuator and elec-
tric unit (control unit).
Steering Angle SensorINFOID:0000000012430831
Detects the following information and transmits steering angle signal to ABS actuator and electric unit (control
unit) via CAN communication:
• Steering wheel rotation amount
• Steering wheel rotation angular velocity
• Steering wheel rotation direction
JPFIC0131GB
Revision: August 2015 2016 Versa Note
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BRC-12
< SYSTEM DESCRIPTION >[VDC/TCS/ABS]
SYSTEM
VALVE OPERATION (VDC AND TCS FUNCTIONS)
The control unit built in the ABS actuator and electric unit (control unit) controls fluid pressure of the brake cal-
ipers by operating each valve.
VDC and TCS Functions are Operating (Pressure Increases)
Component
Signal description
Steering angle sensor Transmits the steering angle sensor signal to ABS actuator and electric unit (control unit) via
CAN communication.
ECM Transmits the following signals to ABS actuator and electric unit (control unit) via CAN commu-
nication:
• Accelerator pedal position signal
• Engine speed signal
• Target throttle position signal
TCM Transmits the current gear position signal to ABS actuator and electric unit (control unit) via
CAN communication.
Combination meter Transmits the following signals to ABS actuator and electric unit (control unit) via CAN commu-
nication:
• Brake fluid level switch signal
• Parking brake switch signal
Receives the following signals fr
om ABS actuator and electric un it (control unit) via CAN com-
munication:
• ABS warning lamp signal
• Brake warning lamp signal
• VDC OFF indicator lamp signal
• SLIP indicator lamp signal
JSFIA0670GB
Name Not activated Pressure increases
Cut valve 1 Power supply is not supplied (open) Power supply is supplied (close)
Cut valve 2 Power supply is not supplied (open) Power supply is supplied (close)
Suction valve 1 Power supply is not supplied (close) Power supply is supplied (open)
Suction valve 2 Power supply is not supplied (close) Power supply is supplied (open)
ABS IN valve Power supply is not supplied (open) Power supply is not supplied (open)
Revision: August 2015 2016 Versa Note
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SYSTEMBRC-23
< SYSTEM DESCRIPTION > [VDC/TCS/ABS]
C
D
E
G H
I
J
K L
M A
B
BRC
N
O P
• Brake force control function at braking hard detects driver ′s brake operations with the pressure sensor,
judges a brake booster ′s maximum brake power function by using information from the vacuum sensor, and
enhances more powerful braking force by controlling brakes of four wheels.
• VDC warning lamp blinks while VDC function is in operat ion and indicates to the driver that the function is in
operation.
• CONSULT can be used to diagnose the system.
• Fail-safe function is adopted. When a malfunction occurs in VDC function, the control is suspended for VDC
function and TCS function. However, ABS function and EBD function operate normally. Refer to BRC-39,
"Fail-safe".
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
OPERATION CHARACTERISTICS
VDC Function That Prevents Oversteer Tendency
• During cornering, brake force (brake fluid pressure) is applied on front wheel and rear wheel on the outer
side of turn. Momentum is generated directing the vehicle toward the outer side of the turn. Oversteer is pre-
vented.
• Changing driving lane on a slippery road, when there may be a tendency to oversteer, engine output is con-
trolled as well as brake force (brake fluid pr essure) of 4 wheels. Oversteer tendency decreases.
Component Signal description
ECM Transmits the following signals to ABS actuator an
d electric unit (control unit) via CAN commu-
nication:
• Acceleration pedal position signal
• Engine speed signal
• Target throttle position signal
TCM Transmits the current gear positi
on signal to ABS actuator and electric unit (control unit) via
CAN communication.
Steering angle sensor Transmits the steering an
gle sensor signal to ABS actuator an d electric unit (control unit) via
CAN communication.
Combination meter Transmits the following signals to ABS actuator an
d electric unit (control unit) via CAN commu-
nication:
• Brake fluid level switch signal
• parking brake switch signal
Receives the following signals from ABS actuator and electric unit (control unit) via CAN com-
munication:
• VDC OFF indicator lamp signal
• SLIP indicator lamp signal
ALFIA0339GB
ALFIA0340GB
Revision: August 2015 2016 Versa Note
cardiagn.com
OIL PAN AND OIL STRAINEREM-37
< REMOVAL AND INSTALLATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Removal and Installation (Upper Oil Pan)INFOID:0000000012431711
NOTE:
The oil strainer is included in the oil pan (upper) and cannot be removed.
REMOVAL
1. Remove the oil pan (lower). Refer to
EM-34, "Removal and Installation (Lower Oil Pan)".
2. Remove oil pump sprocket and crankshaft sprocket together with oil pump drive chain. Refer to EM-51,
"Removal and Installation".
3. Remove oil pan (upper).
a. Loosen oil pan (upper) bolts in the reverse of the order as shown.
b. Insert a suitable tool into the position ( ) as shown and open up a crack between the oil pan (upper) cylinder block.
c. Insert the Tool between the oil pan (upper) and cylinder block. Slide Tool by tapping on the side of Tool with a hammer.
CAUTION:
• Be careful not to damage the mating surface.
• The liquid gasket used at the factory is very strong. Pry only in the areas shown.
• Do not remove oil pump and oil strainer from oil pan (upper).
4. Remove rear oil seal from crankshaft.
INSTALLATION
CAUTION:
Do not reuse O-rings or washers.
1. Install the oil pan (upper):
a. Remove old liquid gasket from mating surfaces using a suitable tool. • Remove old liquid gasket from mating surface of cylinder block.
• Remove old liquid gasket from the bolt holes and threads.
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
: Engine front
JPBIA4199ZZ
: Engine front
Tool number : KV10111100 (J-37228)
JPBIA4200ZZ
Revision: August 2015 2016 Versa Note
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OIL PAN AND OIL STRAINEREM-39
< REMOVAL AND INSTALLATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
c. Press-fit the rear oil seal using a suitable drift (A) with outer
diameter 113 mm (4.45 in) and inner diameter 90 mm (3.54 in).
• Press-fit to the specified dimensions as shown.
CAUTION:
• Do not touch the grease applied to the oil seal lip.
• Be careful not to damage the rear oil seal mounting partof oil pan (upper) and cylinder block or the crankshaft.
• Press-fit straight and check that oil seal does not curl or tilt.
d. After press-fitting the rear oil seal, completely wipe off any liquid gasket protruding to rear end surface side.
3. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels, includi ng engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak- age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
PBIC3660E
(1) : Rear oil seal
(A) : Rear end surface of cylinder block
PBIC3149J
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Transmission/
transaxle fluid A/T and CVT Models
LeakageLevel/Leakage Leakage
M/T Models Level/Leakage LeakageLevel/Leakage
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
Revision: August 2015 2016 Versa Note
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TIMING CHAINEM-59
< REMOVAL AND INSTALLATION > [HR16DE]
C
D
E
F
G H
I
J
K L
M A
EM
NP
O
• Secure crankshaft pulley with a suitable tool and tighten crankshaft pulley bolt.
a. Apply new engine oil to thread and seat surfaces of crankshaft pulley bolt.
b. Tighten crankshaft pulley bolt.
c. Put a paint mark (B) on crankshaft pulley, mating with any one of six easy to recognize angle marks (A) on crankshaft bolt flange
(1).
d. Turn another 60 degrees clockwise (angle tightening). • Check the tightening angle with movement of one angle mark.
10. Check that crankshaft turns smoothly by rotating by hand clockwise using suitable tool.
11. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels, includi ng engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks at connection points.
• Start engine. With engine speed increased, check again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there are no lea ks of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Crankshaft pulley bolt : 35.0 N·m (3.6 kg-m, 26 ft-lb)
PBIC3726E
ItemBefore starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaks Leaks
Exhaust gas —Leaks —
Revision: August 2015 2016 Versa Note
cardiagn.com
EM-68
< REMOVAL AND INSTALLATION >[HR16DE]
CAMSHAFT
• Before starting engine, check oil/fluid levels, including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
Fluids and Lubricants".
• Use procedure below to check for fuel leaks.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leaks
at connection points.
• Start engine. With engine speed increased, che ck again for fuel leaks at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leak s of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
InspectionINFOID:0000000012431722
INSPECTION AFTER REMOVAL
Oil Filter
• Check that there is no foreign material on the oil filter (1) and check it for clogging.
• Check the oil filter for damage.
• If there is some damage, replace the oil filter, the plug, and the washer as a set.
CAUTION:
Do not reuse the washer.
Camshaft Runout
1. Put V-block on a precise flat table, and support No. 2 and 5 jour- nals of camshaft.
CAUTION:
Do not support No. 1 journal (on the side of camshaft
sprocket) because it has a differe nt diameter from the other
four locations.
2. Set a suitable tool vertically to No. 3 journal.
3. Turn camshaft to one direction, and measure the camshaft runout using suitable tool. (Total indicator reading)
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeaks Level
Engine oil LevelLeaks Level
Transmission/
transaxle fluid CVT Models
LeaksLevel/Leaks Leaks
M/T Models Level/Leaks LeaksLevel/Leaks
Other oils and fluids* LevelLeaks Level
Fuel LeaksLeaksLeaks
Exhaust gas —Leaks —
PBIC3693E
PBIC2499E
Revision: August 2015 2016 Versa Note
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