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WHEEL ALIGNMENT
FSU-7
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WHEEL ALIGNMENT
Wheel Alignment InspectionINFOID:0000000003812473
INSPECTION
Description
CAUTION:
Camber, caster, kingpin inclination angles cannot be adjusted.
If camber, caster, or kingpin inclination angle exceeds the standard value, check front suspension
parts for wear and damage. Replace suspect parts if a malfunction is detected.
Kingpin inclination angle is reference value, no inspection is required.
Measure wheel alignment under unladen conditions.
NOTE:
“Unladen conditions” means that fuel, engine coolant, and lubricant are full. Spare tire, jack, hand tools and
mats are in designated positions.
Preliminary Check
Check the following:
Tires for improper air pressure and wear
Road wheels for runout: Refer to WT-2, "
Inspection".
Wheel bearing axial end play: Refer to FA X - 6 , "
Inspection".
Transverse link ball joint axial end play: Refer to FSU-11, "
Inspection".
Strut operation.
Each mounting part of axle and suspension for looseness and deformation
Each of suspension member and transverse link for cracks, deformation and other damage
Vehicle height (posture)
CAMBER, CASTER, AND KINGPIN INCLINATION ANGLES
Camber, caster, kingpin inclination angles cannot be adjusted.
Before inspection, mount front wheels onto turning radius gauge. Mount rear wheels onto a stand at the
same height so that vehicle remains horizontal.
Using a CCK Gauge
Install the CCK gauge attachment (SST: KV991040S0) with the following procedure on wheel, then measure
wheel alignment.
1. Remove three wheel to nuts, and install the guide bolts to hub
bolt.
2. Screw the adapter into the plate until it contacts the plate tightly.
3. Screw the center plate into the plate.
4. Insert the plate assembly on the guide bolt. Put the spring in,
and then evenly screw the three guide bolt nuts. When fastening
the guide nuts, do not completely compress the spring.
5. Place the dent of alignment gauge onto the projection of the
center plate and tightly contact them to measure.
CAUTION:
If camber, caster, or kingpin inclination angle exceeds the
standard value, check front suspension parts for wear and
damage. Replace suspect parts if a malfunction is
detected.
SEIA0240E
Standard
Camber, caster, kingpin in-
clination angles: Refer to FSU-18, "
Wheel
Alignment".
SEIA0241E
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FSU-8
< ON-VEHICLE MAINTENANCE >
WHEEL ALIGNMENT
Kingpin inclination angle is reference value, no inspection is required.
Toe-In
Measure toe-in by the following procedure.
WARNING:
Always perform the following procedure on a flat surface.
Make sure that no person is in front of vehicle before pushing it.
1. Bounce front of vehicle up and down to stabilize the vehicle height (posture).
2. Push vehicle straight ahead about 5 m (16 ft).
3. Put matching mark (A) on base line of the tread (rear side) of
both tires at the same height of hub center. These are measur-
ing points.
4. Measure distance (A) (rear side).
5. Push vehicle slowly ahead to rotate wheels 180 degrees (1/2
turn).
NOTE:
If the wheels rotates more than 180 degrees (1/2 turn), start this
procedure again from the beginning. Do not push the vehicle
backward.
6. Measure distance (B) (front side).
If toe-in exceeds the standard value, adjust toe-in by varying the length of between steering outer socket
and inner socket.
JPEIA0014ZZ
Standard
Total toe-in = A – B
Total toe-in : Refer to FSU-18, "
Wheel Alignment".
JPEIA0015ZZ
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FRONT COIL SPRING AND STRUT
FSU-9
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ON-VEHICLE REPAIR
FRONT COIL SPRING AND STRUT
Exploded ViewINFOID:000000000381111 6
Removal and InstallationINFOID:000000000381111 7
REMOVAL
1. Remove tires.
2. Remove lock plate of brake hose. Refer to BR-19, "
FRONT : Exploded View".
3. Remove wheel sensor. Refer to BRC-57, "
FRONT WHEEL SENSOR : Exploded View" (without VDC),
BRC-151, "
FRONT WHEEL SENSOR : Exploded View" (with VDC).
4. Remove stabilizer connecting rod from strut assembly. Refer to FSU-14, "
Exploded View".
5. Remove strut assembly from steering knuckle.
6. Remove cowl top cover. Refer to EXT-20, "
Exploded View".
7. Remove mounting bolts of strut mounting insulator, and then remove strut assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
Become it in projection (A) an illustration to the vehicle outside.
Perform final tightening of bolts and nuts, under unladen conditions
with tires on level ground.
1. Strut mounting insulator 2. Strut mounting bearing 3. Coil spring
4. Bound bumper 5. Lower rubber seat 6. Strut
Refer to GI-4, "
Components" for symbols in the figure.
JPEIA0112GB
: Vehicle front
JPEIA0094ZZ
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FSU-10
< ON-VEHICLE REPAIR >
FRONT COIL SPRING AND STRUT
Disassembly and Assembly
INFOID:0000000003811118
DISASSEMBLY
CAUTION:
Never damage strut assembly piston rod when removing components from strut assembly.
1. Install strut attachment (A) (SST: ST35652000) to strut assem-
bly and secure it in a vise.
CAUTION:
When installing the strut attachment to strut assembly,
wrap a shop cloth around strut to protect from damage.
2. Using a spring compressor (A) (commercial service tool), com-
press coil spring between strut mounting bearing and lower rub-
ber seat (on strut assembly) until coil spring with a spring
compressor is free.
CAUTION:
Be sure a spring compressor is securely attached to coil
spring. Compress coil spring.
3. Make sure coil spring with a spring compressor between strut
mounting bearing and lower rubber seat (strut assembly) is free.
And then remove piston rod lock nut while securing the piston
rod tip so that piston rod does not turn.
4. Remove strut mounting insulator and strut mounting bearing,
and bound bumper from strut.
5. After remove coil spring with a spring compressor, and then gradually release a spring compressor.
CAUTION:
Loosen while making sure coil spring attachment position does not move.
6. Remove lower rubber seat from strut.
7. Remove the strut attachment (SST: ST35652000) from strut.
ASSEMBLY
1. Install strut attachment (SST: ST35652000) to strut and secure it in a vise.
CAUTION:
When installing the strut attachment to strut assembly, wrap a shop cloth around strut to protect
from damage.
2. Install lower rubber seat.
3. Install bound bumper onto strut mounting insulator.
4. Compress coil spring using a spring compressor (commercial service tool), and install it onto strut assem-
bly.
CAUTION:
Face tube side of coil spring (1) downward. Align the
lower end (A) to lower rubber seat (2).
Be sure a compressor is securely attached to coil spring.
Compress coil spring.
Set coil spring so that its paint marks are aligned with the
positions of 1.25 turns and 2.25 turns from the bottom end
of the coil spring.
JPEIA0006ZZ
JPEIA0007ZZ
JPEIA0095ZZ
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FRONT COIL SPRING AND STRUT
FSU-11
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5. Install strut mounting bearing and strut mounting insulator with bound bumper to strut.
Installation position of strut mounting insulator is shown in the
figure.
CAUTION:
Become it in projection (A) to the vehicle outside.
6. Secure piston rod tip so that piston rod does not turn, then
tighten piston rod lock nut with specified torque.
CAUTION:
Never reuse piston rod lock nut.
7. Gradually release a spring compressor, and remove coil spring.
CAUTION:
Loosen while making sure coil spring attachment position does not move.
8. Remove the strut attachment from strut assembly.
InspectionINFOID:000000000381111 9
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-57, "FRONT WHEEL SENSOR :
Exploded View" (without VDC), BRC-151, "FRONT WHEEL SENSOR : Exploded View" (with VDC).
2. Check wheel alignment. Refer to FSU-7, "
Wheel Alignment Inspection".
3. Adjust neutral position of steering angle sensor (with VDC). Refer to BRC-66, "
ADJUSTMENT OF
STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement".
INSPECTION AFTER DISASSEMBLY
Str ut
Check the following items, and replace if necessary.
Strut for deformation, cracks or damage
Piston rod for damage, uneven wear or distortion
Oil leakage
Strut Mounting Insulator and Rubber Parts Inspection
Check strut mounting insulator for cracks and rubber parts for wear. Replace if necessary.
Coil Spring
Check coil spring for cracks, wear or damage. Replace if necessary.
: Vehicle front
JPEIA0094ZZ
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FSU-12
< ON-VEHICLE REPAIR >
TRANSVERSE LINK
TRANSVERSE LINK
Exploded ViewINFOID:0000000003811120
Removal and InstallationINFOID:0000000003811121
REMOVAL
1. Remove tires.
2. Remove drive shaft of wheel side from wheel hub and bearing assembly. Refer to FAX-16, "
Exploded
View".
3. Remove transverse link from steering knuckle.
4. Remove transverse link from suspension member.
INSTALLATION
Note the following, and install in the reverse order of removal.
Perform final tightening of bolts and nuts at the front suspension member, under unladen conditions with
tires on level ground.
InspectionINFOID:0000000003811122
INSPECTION AFTER REMOVAL
Appearance
Check the following:
Transverse link and bushing for deformation, cracks or damage. Replace if necessary.
Ball joint boot for cracks or other damage, and also for grease leakage. Replace if necessary.
Ball Joint Inspection
Manually move ball stud to confirm it moves smoothly with no binding.
Swing Torque Inspection
NOTE:
Before measurement, move ball stud at least ten times by hand to check for smooth movement.
1. Transverse link 2. Front suspension member
Refer to GI-4, "
Components" for symbols in the figure.
JPEIA0100GB
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TRANSVERSE LINK
FSU-13
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Hook a spring balance (A) at cotter pin mounting hole. Confirm
spring balance measurement value is within specifications when
ball stud begins moving.
- If swing torque exceeds standard value, replace transverse link
assembly.
Rotating Torque Inspection
Attach mounting nut to boll stud. Check that rotating torque is
within specifications with a preload gauge (A) (SST: ST3127S000).
- If rotating torque exceeds standard range, replace transverse link
assembly.
Axial End Play Inspection
Move tip of ball stud in axial direction to check for looseness.
- If axial end play exceeds the standard value, replace transverse link assembly.
INSPECTION AFTER INSTALLATION
1. Check wheel sensor harness for proper connection. Refer to BRC-57, "FRONT WHEEL SENSOR :
Exploded View" (without VDC), BRC-151, "FRONT WHEEL SENSOR : Exploded View" (with VDC).
2. Check wheel alignment. Refer to FSU-7, "
Wheel Alignment Inspection".
3. Adjust neutral position of steering angle sensor (with VDC). Refer to BRC-66, "
ADJUSTMENT OF
STEERING ANGLE SENSOR NEUTRAL POSITION : Special Repair Requirement". Standard
Swing torque :Refer to FSU-18, "
Ball Joint".
Spring balance
measurement:Refer to FSU-18, "
Ball Joint".
JPEIA0005ZZ
Standard
Rotating torque : Refer to FSU-18, "
Ball Joint".
PDIA1258E
Standard
Axial end play :Refer to FSU-18, "
Ball Joint".
Page 2488 of 5121
FSU-14
< ON-VEHICLE REPAIR >
FRONT STABILIZER
FRONT STABILIZER
Exploded ViewINFOID:0000000003811123
Removal and InstallationINFOID:0000000003811124
REMOVAL
1. Remove tires.
2. Remove front exhaust tube. Refer to EX-5, "
Exploded View".
3. Remove stabilizer connecting rod.
4. Remove steering gear assembly. Refer to ST-18, "
Exploded View".
5. Remove mounting bolts ( ) of stabilizer clamp, and then
remove stabilizer clamp and stabilizer bushing from front sus-
pension member.
6. Remove stabilizer bar.
INSTALLATION
Note the following, and install in the reverse order of removal.
1. Stabilizer clamp 2. Stabilizer bushing 3. Stabilizer bar
4. Front suspension member 5. Stabilizer connecting rod
Refer to GI-4, "
Components" for symbols in the figure.
JPEIA0101GB
WEIA0182E