Page 3817 of 5121
RF-86
< ON-VEHICLE REPAIR >
SUNROOF UNIT ASSEMBLY
SUNROOF UNIT ASSEMBLY
Exploded ViewINFOID:0000000003812891
REMOVAL
1. Roof side finisher RH 2. Rear link cover 3. TORX bolt
4. Glass lid 5. Roof side finisher LH 6. Inner blind
7. Sunroof unit assembly 8. Sunroof motor assembly 9. Sunshade motor assembly
Refer to GI-4, "
Components" for symbols in the figure.
JMKIA2488GB
Page 3818 of 5121
SUNROOF UNIT ASSEMBLY
RF-87
< ON-VEHICLE REPAIR >
C
D
E
F
G
H
I
J
L
MA
B
RF
N
O
P
DISASSEMBLY
1. Sunroof frame 2. Front sunroof glass 3. Adhesive
4. Windshield molding 5. Windshield glass 6. Roof panel
7. Primer 8. Rear sunroof glass 9. Rear window glass
Refer to GI-4, "
Components" for symbols in the figure.
JMKIA2507GB
Page 3819 of 5121
RF-88
< ON-VEHICLE REPAIR >
SUNROOF UNIT ASSEMBLY
Removal and Installation
INFOID:0000000003812892
REMOVAL
CAUTION:
Always work with a helper.
Never reuse the front and rear sunroof glass which has been removed once.
1. Remove the headlining. Refer to INT-54, "
SUNROOF : Removal and Installation".
2. Remove the glass lid. Refer to RF-80, "
Removal and Installation".
3. Remove the windshield molding. Refer to GW-11, "
Removal and Installation".
4. Paint matching marks on body before removing the sunroof unit assembly.
5. Remove nuts and bolts from the front end, side rail and rear end.
6. Apply protective tape around the roof panel to protect the surface from damage.
1. Weather-strip 2. Wind deflector 3. Sunroof frame
4. Front sunshade 5. Sunshade cover 6. Rear sunshade
Refer to GI-4, "
Components" for symbols in the figure.
JMKIA2489GB
Page 3820 of 5121

SUNROOF UNIT ASSEMBLY
RF-89
< ON-VEHICLE REPAIR >
C
D
E
F
G
H
I
J
L
MA
B
RF
N
O
P
7. Remove the front sunroof glass. Refer to RF-91, "Removal and Installation".
8. Cut adhesive.
Cut the resin part of the rear sunroof glass rear using cutter
(A).
Cut the adhesive using windshield cutter (A).
Pass piano wire though the adhesive with a wire pierce.
Tie both ends of piano wire to wire grip.
Pull piano wire in turn and cut off adhesive.
9. Remove sunroof unit assembly from vehicle.
INSTALLATION
WARNING:
Keep heat and open flames away as primers and adhesive are flammable.
The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Never let
them in contact with the skin and eyes.
Use in an open, well ventilated location. Never breathe the vapors. They may be harmful if inhaled.
Move immediately to an area with fresh air if affected by vapor inhalation.
CAUTION:
After installing the sunroof unit assembly and glass lid, perform the leak test and check that there is
no malfunction.
NOTE:
Use a genuine Nissan Urethane Adhesive Kit (if available) or an equivalent and follow the instructions fur-
nished with it.
Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (approximately 24 hours). Curing time varies with temperature and humidity.
1. Using a knife or spatula, trim the adhesive (sealant) remaining
on body down to approximately 2 mm thick (a) so that the con-
tour becomes smooth.
CAUTION:
If bonded area on body is scratched, always repair it with 2-
component urethane. Never use lacquer.
JMKIA2510ZZ
PIIB3505J
JMKIA0307ZZ
Page 3821 of 5121

RF-90
< ON-VEHICLE REPAIR >
SUNROOF UNIT ASSEMBLY
2. Install the windshield molding.
Cut off the adhesive (2) of the windshield glass (1) top side as
shown in the figure.
Apply paint primer to adhesive contact surface of the windshield molding.
Apply the groove with adhesive, and stick windshield molding.
3. Clean bonded area on sunroof frame and roof panel with white gasoline.
4. Apply paint primer along the entire circumference of sunroof frame.
CAUTION:
There are 2 types of primer. Never confuse the application methods.
Paint primer: for painted surfaces
Glass primer: for glass
5. Apply paint primer on areas where adhesive contacts on the side of vehicle body.
CAUTION:
If paint primer adheres to a painted surface other than bonding area, or if it overflows, quickly
remove it with white gasoline.
6. After applying primers, apply the adhesive along the entire circumference of the sunroof unit assembly as
shown in the figure, and within the time specified in the instructions for the adhesive.
Open adhesive by cutting off the nozzle tip and set it in a sealant gun.
7. Align matching marks on body and sunroof unit assembly. Install sunroof unit assembly to the body.
8. Press entire surface of glass lightly to fit it completely.
9. Using a spatula, repair any adhesive overflow or shortage to make the surface smooth.
10. Remove protective tape.
11. Temporarily tighten the mounting bolts and nuts to the sunroof unit assembly.
12. Tighten the installation points diagonally around the roof opening.
13. Install the glass lid. Refer to RF-80, "
Removal and Installation".
NOTE:
After installation, carry out fitting adjustment. Refer to RF-81, "
Adjustment".
14. Install the headlining. Refer to INT-54, "
SUNROOF : Removal and Installation".
15. Check for water leaks.
NOTE:
Perform the water leakage check more than 2 hours after sunroof unit assembly installation.
After glass lid fitting adjustment, carry out water leakage check by spreading water on the whole roof.
Disassembly and AssemblyINFOID:0000000003812893
DISASSEMBLY
1. Remove the wind deflector. Refer to RF-97, "Removal and Installation".
2. Remove the front sunshade and rear sunshade. Refer to RF-99, "
Removal and Installation".
3. Remove the weather-strip.
ASSEMBLY
Assemble in the reverse order of disassembly.
JMKIA2552ZZ
Page 3822 of 5121
FRONT SUNROOF GLASS
RF-91
< ON-VEHICLE REPAIR >
C
D
E
F
G
H
I
J
L
MA
B
RF
N
O
P
FRONT SUNROOF GLASS
Exploded ViewINFOID:0000000003812894
Removal and InstallationINFOID:0000000003812895
REMOVAL
1. Remove the roof side finisher. Refer to RF-88, "Removal and Installation".
2. Fully open the glass lid.
3. Remove the windshield molding. Refer to GW-11, "
Removal and Installation".
4. Paint matching marks on body before removing the front sunroof glass.
1. Weather-strip 2. Front sunroof glass 3. Windshield glass
4. Windshield molding 5. Adhesive 6. Sunroof frame
7. Primer
Refer to GI-4, "
Components" for symbols in the figure.
JMKIA2508GB
Page 3823 of 5121

RF-92
< ON-VEHICLE REPAIR >
FRONT SUNROOF GLASS
5. Apply protective tape around the roof panel and windshield to protect the surface from damage.
6. Remove weather-strip.
7. Cut adhesive.
Pass piano wire though the adhesive with a wire pierce.
Tie both ends of piano wire to wire grip.
Pull piano wire in turn and cut off adhesive.
8. Remove front sunroof glass from vehicle.
WARNING:
Always use safety glasses and heavy gloves to help prevent glass splinters from entering your eyes
or cutting your hands when cutting the glass from the vehicle.
CAUTION:
Never reuse the front sunroof glass which has been removed once.
INSTALLATION
WARNING:
Keep heat and open flames away as primers and adhesive are flammable.
The materials contained in the kit are harmful if swallowed, and may irritate skin and eyes. Never let
them in contact with the skin and eyes.
Use in an open, well ventilated location. Never breathe the vapors. They may be harmful if inhaled.
Move immediately to an area with fresh air if affected by vapor inhalation.
NOTE:
Use a genuine Nissan Urethane Adhesive Kit (if available) or an equivalent and follow the instructions fur-
nished with it.
Inform the customer that the vehicle should remain stationary until the urethane adhesive has completely
cured (approximately 24 hours). Curing time varies with temperature and humidity.
1. Using a knife or spatula, trim the adhesive (sealant) remaining
on body down to approximately 2 mm thick (a) so that the con-
tour becomes smooth.
CAUTION:
If bonded area on sunroof frame is scratched, always repair
it with 2-component urethane. Never use lacquer.
2. Install the windshield molding.
Cut off the adhesive (2) of the windshield glass (1) top side as
shown in the figure.
Apply paint primer to adhesive contact surface of the windshield molding.
Apply the groove with adhesive, and stick windshield molding.
3. Clean bonded area on glass with white gasoline.
4. Apply glass primer along the entire circumference of glass.
CAUTION:
There are 2 types of primer. Never confuse the application methods.
Paint primer: for painted surfaces
Glass primer: for glass
JMKIA0307ZZ
JMKIA2552ZZ
Page 3824 of 5121
FRONT SUNROOF GLASS
RF-93
< ON-VEHICLE REPAIR >
C
D
E
F
G
H
I
J
L
MA
B
RF
N
O
P
5. Apply paint primer on areas where adhesive contacts on the side of sunroof frame.
CAUTION:
If paint primer adheres to a painted surface other than bonding area, or if it overflows, quickly
remove it with white gasoline.
6. After applying primers, apply the adhesive along the entire circumference of the glass as shown in the fig-
ure, and within the time specified in the instructions for the adhesive.
Open adhesive by cutting off the nozzle tip and set it in a sealant gun.
7. After setting suction lifter to glass, align matching marks on sunroof frame and glass. Install glass to the
sunroof frame.
8. Press glass till positioning ribs (1) faces sunroof frame (2).
9. Using a spatula, repair any adhesive overflow or shortage to make the surface smooth.
10. Remove protective tape.
11. Install roof side finisher. Refer to RF-88, "
Removal and Installation".
JMKIA2553ZZ