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DIAGNOSIS AND REPAIR WORKFLOW
DEF-3
< BASIC INSPECTION >
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BASIC INSPECTION
DIAGNOSIS AND REPAIR WORKFLOW
Work FlowINFOID:0000000003806024
DETAILED FLOW
1.OBTAIN INFORMATION ABOUT SYMPTOM
Interview the customer to obtain as much malfunction information (conditions and environment when the mal-
function occurred) as possible when the customer brings the vehicle in.
>> GO TO 2.
2.CHECK DTC
Perform self diagnosis with CONSULT-III
Is any DTC detected?
YES >> Refer to BCS-74, "DTCIndex"
NO >> GO TO 3.
3.REPRODUCE THE MALFUNCTION INFORMATION
Check the malfunction on the vehicle that the customer describes.
Inspect the relation of the symptoms and the condition when the symptoms occur.
>> GO TO 4.
4.IDENTIFY THE MALFUNCTIONING SYSTEM WITH “SYMPTOM DIAGNOSIS”
Use “Symptom diagnosis” from the symptom inspection result in step 3. Then identify where to start perform-
ing the diagnosis based on possible causes and symptoms.
>> GO TO 5.
5.IDENTIFY MALFUNCTIONING PARTS WITH “COMPONENT DIAGNOSIS”
Perform the diagnosis with “Component diagnosis” of the applicable system.
>> GO TO 6.
6.REPAIR OR REPLACE THE MALFUNCTIONING PARTS
Repair or replace the specified malfunctioning parts.
>> GO TO 7.
7.FINAL CHECK
Check that malfunctions are not reproduced when obtaining the malfunction information from the customer,
referring to the symptom inspection result in step 3.
Are all malfunctions corrected?
YES >> INSPECTION END
NO >> GO TO 4.
Page 1154 of 5121

DEF-4
< FUNCTION DIAGNOSIS >
REAR WINDOW DEFOGGER SYSTEM
FUNCTION DIAGNOSIS
REAR WINDOW DEFOGGER SYSTEM
WITH AV CONTROL UNIT
WITH AV CONTROL UNIT : System DiagramINFOID:0000000003806025
WITH AV CONTROL UNIT : System DescriptionINFOID:0000000003806026
Operation Description
Turn rear window defogger switch ON when the ignition switch is turned ON. Then multifunction switch (rear
window defogger switch) transmits rear window defogger switch signal to AV control unit via AV communica-
tion. AV control unit transmits rear window defogger switch signal to BCM via CAN communication.
BCM turns rear window defogger relay ON and transmits rear window defogger control signal to IPDM E/R
via CAN communication when rear window defogger switch signal is received.
Rear window defogger and door mirror defogger are supplied with power and operate when rear window
defogger relay turns ON.
IPDM E/R transmits rear window defogger control signal to AV control unit via CAN communication.
When receiving the signal, AV control unit indicates rear defogger ON on the display. At the same time, AV
control unit transmits rear defogger control signal to multifunction switch (rear window defogger switch) via
AV communication and illuminates rear defogger switch indicator.
Timer function
BCM turns rear window defogger relay ON for approximately 15 minutes when rear window defogger switch
is turned ON. It makes rear window defogger and door mirror defogger (with door mirror defogger) operate.
Timer is canceled after pressing rear window defogger switch again during timer operation. Then BCM turns
rear window defogger relay OFF. The same reaction also occurs during timer operation, if the ignition switch
is turned OFF.
INPUT/OUTPUT SIGNAL CHART
JMLIA0005GB
Switch Input signal to BCM BCM function Actuator
Rear window defogger switch Defogger switch signal
Rear window defogger & Door mir-
ror defogger controlRear window defogger
Door mirror defogger
Push button ignition switch Ignition signal
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REAR WINDOW DEFOGGER SYSTEM
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< FUNCTION DIAGNOSIS >
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WITH AV CONTROL UNIT : Component Parts LocationINFOID:0000000003806027
WITH AV CONTROL UNIT : Component DescriptionINFOID:0000000003806028
1. BCM M118, M119, M122, M123 2. IPDM E/R E11 3. Rear window defogger switch M125
(built-in multifunction switch)
4. Rear window defogger connector
B1265. Condenser B125 6. Rear window defogger connector
B303
7. AV control unit M129, M131
A. Behind the combination meter B. Engine room dash panel (LH) C. Behind rear pillar finisher (LH)
D. Behind rear pillar finisher (RH) E. Behind cluster lid C
JMLIA0150ZZ
BCM Operates the rear window defogger via rear window defogger switch
Performs the timer control of rear window defogger
Rear window defogger relay Operates the rear window defogger and the door mirror defogger with the control signal from
BCM
IPDM E/R Transmits rear window defogger control signal to AV control unit via CAN communication
Multifunction switch
(Rear window defogger
switch) The rear window defogger switch is installed
Turns the indicator lamp ON when detecting the operation of rear window defogger
AV control unit Displays the rear window defogger is ON on the display when detecting the operation of rear
window defogger
Rear window defogger Heats the heating wire with the power supply from the rear window defogger relay to prevent
the rear window from fogging up
Door mirror defogger Heats the heating wire with the power supply from the rear window defogger relay to prevent
the door mirror from fogging up
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DEF-6
< FUNCTION DIAGNOSIS >
REAR WINDOW DEFOGGER SYSTEM
WITHOUT AV CONTROL UNIT
WITHOUT AV CONTROL UNIT : System DiagramINFOID:0000000003806029
WITHOUT AV CONTROL UNIT : System DescriptionINFOID:0000000003806030
Operation Description
Turn rear window defogger switch ON when the ignition switch is turned ON. Then A/C control unit (rear win-
dow defogger switch) transmits rear window defogger switch signal to A/C auto amp. and BCM.
BCM turns rear window defogger relay ON and transmits rear window defogger control signal to IPDM E/R
via CAN communication when rear window defogger switch signal is received.
Rear window defogger and door mirror defogger are supplied with power and operate when rear window
defogger relay turns ON.
Rear window defogger relay transmits rear window defogger control signal to A/C auto amp. when rear win-
dow defogger operates.
When receiving the signal, A/C auto amp. indicates rear defogger ON on the display. At the same time, A/C
auto amp. transmits rear defogger control signal to A/C control unit (rear window defogger switch) and illumi-
nates rear defogger switch indicator.
Timer function
BCM turns rear window defogger relay ON for approximately 15 minutes when rear window defogger switch
is turned ON. It makes rear window defogger and door mirror defogger (with door mirror defogger) operate.
Timer is canceled after pressing rear window defogger switch again during timer operation. Then BCM turns
rear window defogger relay OFF. The same reaction also occurs during timer operation, if the ignition switch
is turned OFF.
INPUT/OUTPUT SIGNAL CHART
JMLIA0154GB
Switch Input signal to BCM BCM function Actuator
Rear window defogger switch Defogger switch signal
Rear window defogger & Door mir-
ror defogger controlRear window defogger
Door mirror defogger
Push button ignition switch Ignition signal
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REAR WINDOW DEFOGGER SYSTEM
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< FUNCTION DIAGNOSIS >
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WITHOUT AV CONTROL UNIT : Component Parts LocationINFOID:0000000003806031
WITHOUT AV CONTROL UNIT : Component DescriptionINFOID:0000000003806032
1. BCM M118, M119, M122, M123 2. IPDM E/R E11 3. Rear window defogger switch M95
(built-in A/C control)
4. Rear window defogger connector
B1265. Condenser B125 6. Rear window defogger connector
B303
7. A/C auto amp. M50
A. Behind the combination meter B. Engine room dash panel (LH) C. Behind rear pillar finisher (LH)
D. Behind rear pillar finisher (RH) E. Behind cluster lid C
JMLIA0151ZZ
BCM Operates the rear window defogger with the operation of rear window defogger switch
Performs the timer control of rear window defogger
Rear window defogger relay Operates the rear window defogger and the door mirror defogger with the control signal from
BCM
IPDM E/R Transmit rear window defogger control signal to ECM via CAN communication
A/C control
(Rear window defogger
switch) The rear window defogger switch is installed
Turns the indicator lamp ON when detecting the operation of rear window defogger
A/C auto amp. Displays the rear window defogger ON to the display when detecting the operation of rear win-
dow defogger
Rear window defogger Heats the heating wire with the power supply from the rear window defogger relay to prevent
the rear window from fogging up
Door mirror defogger Heats the heating wire with the power supply from the rear window defogger relay to prevent
the door mirror from fogging up
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DEF-8
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (BCM)
DIAGNOSIS SYSTEM (BCM)
COMMON ITEM
COMMON ITEM : CONSULT-III Function (BCM - COMMON ITEM)INFOID:0000000003940040
APPLICATION ITEM
CONSULT-III performs the following functions via CAN communication with BCM.
SYSTEM APPLICATION
BCM can perform the following functions for each system.
NOTE:
It can perform the diagnosis modes except the following for all sub system selection items.
×: Applicable item
NOTE:
*: This item is displayed, but is not used.
FREEZE FRAME DATA (FFD) AND IGN COUNTER
Freeze Frame Data
Diagnosis mode Function Description
Work Support Changes the setting for each system function.
Self Diagnostic Result Displays the diagnosis results judged by BCM.
CAN Diag Support MonitorMonitors the reception status of CAN communication viewed from BCM. Refer to CONSULT-III opera-
tion manual.
Data Monitor The BCM input/output signals are displayed.
Active Test The signals used to activate each device are forcibly supplied from BCM.
Ecu Identification The BCM part number is displayed.
Configuration Read and save the vehicle specification.
Write the vehicle specification when replacing BCM.
System Sub system selection itemDiagnosis mode
Work Support Data Monitor Active Test
Door lock DOOR LOCK×××
Rear window defogger REAR DEFOGGER××
Warning chime BUZZER××
Interior room lamp timer INT LAMP×××
Exterior lamp HEAD LAMP×××
Wiper and washer WIPER×××
Turn signal and hazard warning lamps FLASHER×××
— AIR CONDITONER*
Intelligent Key system
Engine start systemINTELLIGENT KEY×××
Combination switch COMB SW×
Body control system BCM×
NVIS - NATS IMMU××
Interior room lamp battery saver BATTERY SAVER×××
Trunk lid opener system TRUNK××
Vehicle security system THEFT ALM×××
— RETAINED PWR*×
Signal buffer system SIGNAL BUFFER××
— TPMS (AIR PRESSURE MONITOR)*×××
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DIAGNOSIS SYSTEM (BCM)
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< FUNCTION DIAGNOSIS >
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The BCM records the following condition at the moment a particular DTC is detected.
Vehicle Speed
Odo/Trip Meter
Vehicle Condition (BCM detected condition)
IGN Counter
IGN counter indicates the number of times that ignition switch is turned ON after DTC is detected.
The number is 0 when a malfunction is detected now.
The number increases like 1 → 2 → 3...38 → 39 after returning to the normal condition whenever ignition
switch OFF → ON.
The number is fixed to 39 until the self-diagnosis results are erased if it is over 39.
REAR WINDOW DEFOGGER
REAR WINDOW DEFOGGER : CONSULT-III Function (BCM - REAR DEFOGGER)
INFOID:0000000003806034
Data monitor
ACTIVE TEST
CONSULT screen terms Description
SLEEP>LOCKWhile turning BCM status from low power consumption mode to normal mode (Power supply
position is “LOCK”.)
SLEEP>OFFWhile turning BCM status from low power consumption mode to normal mode (Power supply
position is “OFF”.)
LOCK>ACC While turning power supply position from “LOCK” to “ACC”
ACC>ON While turning power supply position from “ACC” to “IGN”
RUN>ACCWhile turning power supply position from “RUN” to “ACC” (Vehicle is stopping and selector
lever is except P position.)
CRANK>RUNWhile turning power supply position from “CRANKING” to “RUN” (From cranking up the en-
gine to run it)
RUN>URGENT While turning power supply position from “RUN“ to “ACC” (Emergency stop operation)
ACC>OFF While turning power supply position from “ACC” to “OFF”
OFF>LOCK While turning power supply position from “OFF” to “LOCK”
OFF>ACC While turning power supply position from “OFF” to “ACC”
ON>CRANK While turning power supply position from “IGN” to “CRANKING”
OFF>SLEEPWhile turning BCM status from normal mode (Power supply position is “OFF”.) to low power
consumption mode
LOCK>SLEEPWhile turning BCM status from normal mode (Power supply position is “LOCK”.) to low pow-
er consumption mode
LOCK Power supply position is “LOCK” (Ignition switch OFF with steering is locked.)
OFF Power supply position is “OFF” (Ignition switch OFF with steering is unlocked.)
ACC Power supply position is “ACC” (Ignition switch ACC)
ON Power supply position is “IGN” (Ignition switch ON with engine stopped)
ENGINE RUN Power supply position is “RUN” (Ignition switch ON with engine running)
CRANKING Power supply position is “CRANKING” (At engine cranking)
Monitor Item Description
REAR DEF SW Without AV control unit: Displays “Press (ON)/other (OFF)” status determined with the rear win-
dow defogger switch
With AV control unit: This is displayed even when it is not equipped
PUSH SW Indicates [ON/OFF] condition of push switch
Page 1160 of 5121
DEF-10
< FUNCTION DIAGNOSIS >
DIAGNOSIS SYSTEM (BCM)
Test Item Description
REAR DEFOGGERThis test is able to check rear window defogger operation. Rear window defogger operates when
“ON” on CONSULT-III screen is touched