Page 2609 of 5121
HA-40
< ON-VEHICLE REPAIR >
HIGH-PRESSURE FLEXIBLE HOSE
HIGH-PRESSURE FLEXIBLE HOSE
Exploded ViewINFOID:0000000003839908
Refer to HA-14, "Refrigerant Connection".
Removal and InstallationINFOID:0000000003839909
REMOVAL
1. Use refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Remove air duct. Refer to EM-26, "
Exploded View".
3. Disengage the tab, and then move radiator hose (1) to a position
where it does not inhibit (as shown in the figure).
1. High-pressure pipe 2. O-ring 3. Condenser
4. High-pressure flexible hose 5. Compressor 6. Low-pressure flexible hose
7. Low-pressure pipe 8. Heater & cooling unit assembly 9. Blower unit
10. Evaporator pipe assembly 11. Expansion valve 12. Evaporator
Refer to GI-4, "
Components" for symbols in the figure.
JPIIA0952GB
: Tab
JPIIA0954ZZ
Page 2610 of 5121
HIGH-PRESSURE FLEXIBLE HOSE
HA-41
< ON-VEHICLE REPAIR >
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4. Remove mounting bolt (A), and then disconnect high-pressure
flexible hose (1) from compressor.
CAUTION:
Cap or wrap the joint of the A/C piping and compressor with
suitable material such as vinyl tape to avoid the entry of air.
5. Remove mounting bolt (A), and then remove high-pressure flex-
ible hose (1) from condenser pipe assembly.
CAUTION:
Cap or wrap the joint of the A/C piping with suitable mate-
rial such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Check for leakages when recharging refrigerant.
JPIIA0962ZZ
JPIIA0963ZZ
Page 2611 of 5121
HA-42
< ON-VEHICLE REPAIR >
LOW-PRESSURE PIPE
LOW-PRESSURE PIPE
Exploded ViewINFOID:0000000003839910
Refer to HA-14, "Refrigerant Connection".
Removal and InstallationINFOID:0000000003839911
REMOVAL
1. Use refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant.
2. Disengage the tab, and then move power steering reservoir tank
(1) to a position where it does not inhibit work.
3. Move upper torque rod to a position where it dose not inhibit work. Refer to EM-67, "
Exploded View".
1. High-pressure pipe 2. O-ring 3. Condenser
4. High-pressure flexible hose 5. Compressor 6. Low-pressure flexible hose
7. Low-pressure pipe 8. Heater & cooling unit assembly 9. Blower unit
10. Evaporator pipe assembly 11. Expansion valve 12. Evaporator
Refer to GI-4, "
Components" for symbols in the figure.
JPIIA0952GB
: Tab
JPIIA0965ZZ
Page 2612 of 5121

LOW-PRESSURE PIPE
HA-43
< ON-VEHICLE REPAIR >
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4. Remove mounting bolt (A), and then move harness bracket (1)
to a position where it dose not inhibit work.
5. Remove mounting bolt (A), and then disconnect low-pressure
pipe (1) from expansion valve.
CAUTION:
Cap or wrap the joint of the A/C piping and expansion valve
with suitable material such as vinyl tape to avoid the entry
of air.
6. Remove mounting bolt (A), and then disconnect low-pressure
flexible hose (1) from low-pressure pipe (2).
CAUTION:
Cap or wrap the joint of the A/C piping with suitable mate-
rial such as vinyl tape to avoid the entry of air.
7. Remove mounting nut (A) from low-pressure pipe bracket (2),
and then remove low-pressure pipe (1).
CAUTION:
Cap or wrap the joint of the A/C piping with suitable mate-
rial such as vinyl tape to avoid the entry of air.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Check for leakages when recharging refrigerant.
JPIIA0966ZZ
JPIIA0967ZZ
JPIIA0968ZZ
JPIIA0969ZZ
Page 2613 of 5121
HA-44
< ON-VEHICLE REPAIR >
HIGH-PRESSURE PIPE
HIGH-PRESSURE PIPE
Exploded ViewINFOID:0000000003839912
Refer to HA-14, "Refrigerant Connection".
Removal and InstallationINFOID:0000000003839913
REMOVAL
1. Remove low-pressure pipe. Refer to HA-42, "Exploded View".
2. Disconnect high-pressure pipe (1) from expansion valve.
CAUTION:
Cap or wrap the joint of the A/C piping and expansion valve
with suitable material such as vinyl tape to avoid the entry
of air.
1. High-pressure pipe 2. O-ring 3. Condenser
4. High-pressure flexible hose 5. Compressor 6. Low-pressure flexible hose
7. Low-pressure pipe 8. Heater & cooling unit assembly 9. Blower unit
10. Evaporator pipe assembly 11. Expansion valve 12. Evaporator
Refer to GI-4, "
Components" for symbols in the figure.
JPIIA0952GB
JPIIA0972ZZ
Page 2614 of 5121
HIGH-PRESSURE PIPE
HA-45
< ON-VEHICLE REPAIR >
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3. Remove mounting bolt (A), and then disconnect high-pressure
flexible hose (1) and high-pressure pipe (2) from condenser pipe
assembly.
CAUTION:
Cap or wrap the joint of the A/C piping with suitable mate-
rial such as vinyl tape to avoid the entry of air.
4. Remove reservoir tank. refer to CO-13, "
Exploded View".
5. Remove mounting clips (A), and then remove high-pressure pipe (1).
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Check for leakages when recharging refrigerant.
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Page 2615 of 5121
HA-46
< ON-VEHICLE REPAIR >
CONDENSER
CONDENSER
Exploded ViewINFOID:0000000003795846
Removal and InstallationINFOID:0000000003839914
REMOVAL
1. Remove condenser pipe assembly. Refer to HA-48, "Exploded View".
2. Remove mounting clip (A).
3. Disconnect hood lock cable (1), and then move hood lock pro-
tector (2) to a position where it does not inhibit work.
4. Disconnect refrigerant pressure sensor connector (A).
1. Condenser pipe assembly 2. O-ring 3. Condenser
4. Condenser lower bracket LH 5. Bracket 6. Liquid tank
7. Refrigerant pressure sensor 8. Liquid tank bracket 9. Condenser upper bracket LH
10. Condenser upper bracket RH
Refer to GI-4, "
Components" for symbols in the figure.
JPIIA0978GB
JPIIA0981ZZ
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Page 2616 of 5121
CONDENSER
HA-47
< ON-VEHICLE REPAIR >
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5. Disengage tabs (A).
6. Pull condenser (1) upward of vehicle, and then remove con-
denser (as shown in the figure).
CAUTION:
Be careful not to damage core surface of condenser.
INSTALLATION
Installation is basically the reverse order of removal.
CAUTION:
Replace O-rings with new ones. Then apply compressor oil to them when installing.
Check for leakages when recharging refrigerant.
JPIIA0983ZZ