Page 3185 of 5121

OIL PUMP
LU-13
< DISASSEMBLY AND ASSEMBLY >
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DISASSEMBLY AND ASSEMBLY
OIL PUMP
Exploded ViewINFOID:0000000003793130
Removal and InstallationINFOID:0000000003793131
REMOVAL
1. Remove oil pan (lower and upper) and oil strainer. Refer to EM-38, "Exploded View".
2. Remove front timing chain case and timing chain (primary). Refer to EM-52, "
Exploded View".
3. Remove oil pump assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
When installing, align crankshaft flat faces with oil pump inner rotor flat faces.
Disassembly and AssemblyINFOID:0000000003793132
DISASSEMBLY
1. Remove oil pump cover.
2. Remove oil pump inner rotor and oil pump outer rotor from oil pump body.
3. After removing regulator valve plug, remove regulator valve spring and regulator valve.
ASSEMBLY
Note the following, and assemble in the reverse order of disassembly.
1. Oil pump body 2. Oil pump outer rotor 3. Oil pump inner rotor
4. Oil pump cover 5. Regulator valve plug 6. Regulator valve spring
7. Regulator valve
Refer to GI-4, "
Components" for symbols in the figure.
JPBIA1681GB
Page 3186 of 5121

LU-14
< DISASSEMBLY AND ASSEMBLY >
OIL PUMP
Install oil pump inner rotor with the groove (C) faced to oil pump
cover side (B).
InspectionINFOID:0000000003793133
INSPECTION AFTER DISASSEMBLY
Oil Pump Clearance
Measure the clearance with feeler gauge (C).
- Clearance between oil pump outer rotor and oil pump body. [Posi-
tion (B)]
- Tip clearance between oil pump inner rotor and oil pump outer
rotor. [Position (A)]
Measure the clearance with feeler gauge and straightedge (A).
- Side clearance between oil pump inner rotor and oil pump body.
[Position (C)]
- Side clearance between oil pump outer rotor and oil pump body.
[Position (B)]
Calculate the clearance between oil pump inner rotor and oil pump body as follows:
OIL PUMP BODY INNER DIAMETER
- Measure the inner diameter of oil pump body with inside microme-
ter. [Position (A)]
OIL PUMP INNER ROTOR OUTER DIAMETER
- Measure the outer diameter of protruded portion of oil pump inner
rotor (1) with micrometer. [Position (B)]
OIL PUMP INNER ROTOR TO OIL PUMP BODY CLEARANCE
- (Clearance) = (Oil pump body inner diameter) – (Oil pump inner rotor outer diameter)
A : Oil pump body side
JPBIA0084ZZ
Standard : Refer to LU-16, "OilPump".
Standard : Refer to LU-16, "
OilPump".
JPBIA0078ZZ
Standard : Refer to LU-16, "OilPump".
Standard : Refer to LU-16, "
OilPump".
JPBIA0079ZZ
JPBIA0080ZZ
Page 3187 of 5121
OIL PUMP
LU-15
< DISASSEMBLY AND ASSEMBLY >
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If measured/calculated values are out of the standard, replace oil pump assembly.
Regulator Valve Clearance
(Clearance) = (Regulator valve hole diameter) – (Regulator valve
outer diameter)
If the calculated value is out of the standard, replace oil pump
assembly.
CAUTION:
Coat regulator valve with engine oil.
Check that it falls smoothly into valve hole by its own weight.
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-7, "Inspection".
2. Start the engine, and check that there is no leakage of engine oil.
3. Stop the engine and wait for 10 minutes.
4. Check the engine oil level and adjust the level. Refer to LU-7, "
Inspection". Standard : Refer to LU-16, "
OilPump".
1 : Regulator valve
2 : Oil pump body
Standard : Refer to LU-16, "RegulatorVa lv e".
JPBIA0081ZZ
Page 3188 of 5121

LU-16
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance SpecificationINFOID:0000000003793134
ENGINE OIL CAPACITY (APPROXIMATE)
Unit: (lmp qt)
Engine Oil PressureINFOID:0000000003793135
Unit: kPa (bar, kg/cm2, psi)
*: Engine oil temperature at 80°C (176°F)
Oil PumpINFOID:0000000003793136
Unit: mm (in)
Regulator ValveINFOID:0000000003793137
Unit: mm (in)
Drain and refill With oil filter change 4.6 (4)
Without oil filter change 4.3 (3-3/4)
Dry engine (Overhaul)5.3 (4-5/8)
Engine speed Approximate discharge pressure*
Idle speed More than 98 (0.98, 1.0, 14)
2,000 rpm More than 294 (2.94, 3.0, 43)
Clearance between oil pump outer rotor and oil pump body 0.114 - 0.260 (0.0045 - 0.0102)
Tip clearance between oil pump inner rotor and oil pump outer rotor Below 0.180 (0.0071)
Side clearance between oil pump inner rotor and oil pump body 0.030 - 0.070 (0.0012 - 0.0028)
Side clearance between oil pump outer rotor and oil pump body 0.050 - 0.110 (0.0020 - 0.0043)
Oil pump inner rotor to oil pump body clearance 0.045 - 0.091 (0.0018 - 0.0036)
Regulator valve to oil pump body clearance 0.040 - 0.097 (0.0016 - 0.0038)
Page 3189 of 5121

MA-1
MAINTENANCE
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SECTION MA
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CONTENTS
MAINTENANCE
PREPARATION .............
...............................3
PREPARATION .............................................. .....3
Special Service Tool ........................................... ......3
Commercial Service Tool ..........................................3
Pre-Delivery Inspection Item .....................................3
ON-VEHICLE MAINTENANCE .....................5
GENERAL MAINTENANCE ........................... .....5
General Maintenance .......................................... ......5
PERIODIC MAINTENANCE ................................6
Periodic Maintenance .......................................... ......6
RECOMMENDED FLUIDS AND LUBRI-
CANTS ................................................................
11
Fluids and Lubricants .......................................... ....11
SAE Viscosity Number ............................................11
Engine Coolant Mixture Ratio .................................12
ENGINE MAINTENANCE ...................................13
DRIVE BELT .......................................................... ....13
DRIVE BELT : Exploded View ................................13
DRIVE BELT : Checking .........................................13
DRIVE BELT : Tension Adjustment ........................13
ENGINE COOLANT ............................................... ....13
ENGINE COOLANT : Inspection .............................13
ENGINE COOLANT : Draining ................................14
ENGINE COOLANT : Refilling ................................14
ENGINE COOLANT : Flushing ...............................16
RADIATOR CAP .................................................... ....16
RADIATOR CAP : Inspection ..................................17
RADIATOR ............................................................ ....17
RADIATOR : Inspection ..........................................17
FUEL LINES .......................................................... ....17
FUEL LINES : Inspection ........................................18
AIR CLEANER FILTER ......................................... ....18
AIR CLEANER FILTER : Removal and Installation
....
18
ENGINE OIL ........................................................... ....18
ENGINE OIL : Draining ............................................18
ENGINE OIL : Refilling ............................................19
OIL FILTER ............................................................ ....19
OIL FILTER : Removal and Installation ...................19
OIL FILTER : Inspection ..........................................20
SPARK PLUG ........................................................ ....20
SPARK PLUG : Removal and Installation ...............20
SPARK PLUG : Inspection ......................................21
POSITIVE CRANKCASE VENTILATION SYSTEM ....21
POSITIVE CRANKCASE VENTILATION SYS-
TEM : Inspection ......................................................
21
EVAP VAPOR LINES ............................................ ....22
EVAP VAPOR LINES : Inspection ...........................22
CHASSIS MAINTENANCE ...............................23
HEADLAMP AIMING ADJUSTMENT (XENON
TYPE) .......... ................................. ..............................
23
HEADLAMP AIMING ADJUSTMENT (XENON
TYPE) : Description ............................................. ....
23
HEADLAMP AIMING ADJUSTMENT (XENON
TYPE) : Aiming Adjustment Procedure (Low
Beam) ......................................................................
24
HEADLAMP AIMING ADJUSTMENT (XENON
TYPE) : Aiming Adjustment Procedure (High
Beam) ......................................................................
25
HEADLAMP AIMING ADJUSTMENT (HALOGEN
TYPE) ........................................... ..............................
27
HEADLAMP AIMING ADJUSTMENT (HALOGEN
TYPE) : Description ............................................. ....
27
HEADLAMP AIMING ADJUSTMENT (HALOGEN
TYPE) : Aiming Adjustment Procedure (Low
Beam) ......................................................................
29
Page 3190 of 5121

MA-2
HEADLAMP AIMING ADJUSTMENT (HALOGEN
TYPE) : Aiming Adjustment Procedure (High
Beam) .....................................................................
30
EXHAUST SYSTEM ..................................................31
EXHAUST SYSTEM : Inspection ...........................32
CVT FLUID: RE0F10A ..............................................32
CVT FLUID: RE0F10A : Inspection ........................32
CVT FLUID: RE0F10A : Changing .........................33
CVT FLUID: RE0F09B ..............................................34
CVT FLUID: RE0F09B : Inspection ........................34
CVT FLUID: RE0F09B : Changing .........................35
WHEELS (BONDING WEIGHT TYPE) .....................35
WHEELS (BONDING WEIGHT TYPE) : Adjust-
ment ........................................................................
35
BRAKE FLUID LEVEL AND LEAKS ........................37
BRAKE FLUID LEVEL AND LEAKS : Inspection ...37
BRAKE LINES AND CABLES ..................................37
BRAKE LINES AND CABLES : Inspection .............38
BRAKE FLUID ..........................................................38
BRAKE FLUID : Changing ......................................38
DISC BRAKE ............................................................38
DISC BRAKE : Inspection ......................................38
DISC BRAKE : Front Disc Brake ............................39
DISC BRAKE : Rear Disc Brake .............................39
STEERING GEAR AND LINKAGE ...........................39
STEERING GEAR AND LINKAGE : Inspection ......39
POWER STEERING FLUID AND LINES ..................39
POWER STEERING FLUID AND LINES : Inspec-
tion ..........................................................................
40
AXLE AND SUSPENSION PARTS ...........................40
AXLE AND SUSPENSION PARTS : Inspection .....40
DRIVE SHAFT ...........................................................40
DRIVE SHAFT : Inspection .....................................41
BODY MAINTENANCE .....................................42
LOCKS, HINGES AND HOOD LATCH .....................42
LOCKS, HINGES AND HOOD LATCH : Lubricat-
ing ...........................................................................
42
SEAT BELT, BUCKLES, RETRACTORS, AN-
CHORS AND ADJUSTERS ......................................
42
SEAT BELT, BUCKLES, RETRACTORS, AN-
CHORS AND ADJUSTERS : Inspection .................
42
BODY CORROSION .................................................42
BODY CORROSION : Checking Body Corrosion ...42
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
44
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
44
DRIVE BELTS ...........................................................44
DRIVE BELTS : Drive Belt ......................................44
ENGINE COOLANT ..................................................44
ENGINE COOLANT : Periodical Maintenance
Specification ............................................................
44
ENGINE OIL ..............................................................44
ENGINE OIL :
Periodical Maintenance Specification ....................
44
SPARK PLUG ...........................................................44
SPARK PLUG : Spark Plug ....................................44
ROAD WHEEL ..........................................................44
ROAD WHEEL : Road Wheel .................................44
Page 3191 of 5121
PREPARATION
MA-3
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000003858218
Commercial Service ToolINFOID:0000000003858219
Pre-Delivery Inspection ItemINFOID:0000000003858220
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Tool number
(SPX North America No.)
Tool nameDescription
KV10115801
(J38956)
Oil filter wrenchRemoving and installing oil filter
a: 64.3 mm (2.531 in)
S-NT375
Tool nameDescription
Spark plug wrench Removing and installing spark plug
Radiator cap tester Checking radiator and radiator cap
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator pipe (upper) filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
PBIC3874E
PBIC1982E
S-NT564
Page 3192 of 5121
MA-4
< PREPARATION >
PREPARATION
Perform applicable items on each model. Consult text of this section for specifications.
SAIA1597E