DLK-4
PASSENGER SIDE : Diagnosis Procedure ..........162
TRUNK .....................................................................162
TRUNK : Description .............................................162
TRUNK : Diagnosis Procedure ..............................163
TRUNK LID DOES NOT OPEN WITH TRUNK
LID OPENER SWITCH ....................................
164
Description .............................................................164
Diagnosis Procedure .............................................164
TRUNK LID DOES NOT OPEN WITH INTEL-
LIGENT KEY ....................................................
165
Description .............................................................165
Diagnosis Procedure .............................................165
TRUNK LID DOES NOT OPEN WITH TRUNK
LID OPENER REQUEST SWITCH ..................
166
Description .............................................................166
Diagnosis Procedure .............................................166
HAZARD AND BUZZER REMINDER DOES
NOT OPERATE ...............................................
167
Description .............................................................167
Diagnosis Procedure .............................................167
KEY REMINDER FUNCTION DOES NOT OP-
ERATE .............................................................
168
Description .............................................................168
Diagnosis Procedure .............................................168
KEY WARNING DOES NOT OPERATE .........169
Description .............................................................169
Diagnosis Procedure .............................................169
OFF POSITION WARNING DOES NOT OP-
ERATE .............................................................
170
Description .............................................................170
Diagnosis Procedure .............................................170
P POSITION WARNING DOES NOT OPER-
ATE ..................................................................
171
Description .............................................................171
Diagnosis Procedure .............................................171
ACC WARNING DOES NOT OPERATE .........173
Description .............................................................173
Diagnosis Procedure .............................................173
TAKE AWAY WARNING DOES NOT OPER-
ATE ..................................................................
174
DOOR IS OPEN .......................................................174
DOOR IS OPEN : Description ...............................174
DOOR IS OPEN : Diagnosis Procedure ................174
ANY DOOR OPEN TO ALL DOORS CLOSED .......175
ANY DOOR OPEN TO ALL DOORS CLOSED :
Description .............................................................
175
ANY DOOR OPEN TO ALL DOORS CLOSED :
Diagnosis Procedure .............................................
175
PUSH-BUTTON IGNITION SWITCH OPERATION .175
PUSH-BUTTON IGNITION SWITCH OPERA-
TION : Description ................................................
176
PUSH-BUTTON IGNITION SWITCH OPERA-
TION : Diagnosis Procedure .................................
176
INTELLIGENT KEY IS REMOVED FROM KEY
SLOT .......................................................................
176
INTELLIGENT KEY IS REMOVED FROM KEY
SLOT : Description ................................................
176
INTELLIGENT KEY IS REMOVED FROM KEY
SLOT : Diagnosis Procedure ................................
177
INTELLIGENT KEY LOW BATTERY WARN-
ING DOES NOT OPERATE ..............................
178
Description ............................................................178
Diagnosis Procedure .............................................178
DOOR LOCK OPERATION WARNING DOES
NOT OPERATE WITH DOOR REQUEST
SWITCH ............................................................
179
Description ............................................................179
Diagnosis Procedure .............................................179
KEY ID WARNING DOES NOT OPERATE .....180
Description ............................................................180
Diagnosis Procedure .............................................180
INTELLIGENT KEY LOW BATTERY WARN-
ING DOES NOT OPERATE ..............................
181
Description ............................................................181
Diagnosis Procedure .............................................181
SQUEAK AND RATTLE TROUBLE DIAG-
NOSES ..............................................................
182
Work Flow .............................................................182
Inspection Procedure ............................................184
Diagnostic Worksheet ...........................................186
PRECAUTION ...........................................188
PRECAUTIONS ................................................188
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
188
Precaution for Procedure without Cowl Top Cover .188
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .................................
188
Work ......................................................................189
PREPARATION .........................................190
PREPARATION ................................................190
Commercial Service Tools ....................................190
ON-VEHICLE REPAIR ..............................191
HOOD ...............................................................191
HOOD ASSEMBLY .................................................191
HOOD ASSEMBLY : Exploded View ....................191
DLK-5
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HOOD ASSEMBLY : Adjustment ..........................193
HOOD HINGE ..........................................................193
HOOD HINGE : Exploded View ............................194
HOOD HINGE : Removal and Installation .............194
HOOD SUPPORT ROD ...........................................194
HOOD SUPPORT ROD : Exploded View .............195
HOOD SUPPORT ROD : Removal and Installa-
tion ........................................................................
195
RADIATOR CORE SUPPORT .........................196
Exploded View ......................................................196
Removal and Installation .......................................196
FRONT FENDER ..............................................199
Exploded View ......................................................199
Removal and Installation .......................................199
FRONT DOOR ..................................................201
DOOR ASSEMBLY .................................................201
DOOR ASSEMBLY : Exploded View ....................201
DOOR ASSEMBLY : Removal and Installation .....202
DOOR ASSEMBLY : Adjustment ..........................203
DOOR STRIKER ......................................................203
DOOR STRIKER : Exploded View ........................203
DOOR STRIKER : Removal and Installation ........204
DOOR HINGE ..........................................................204
DOOR HINGE : Exploded View ............................204
DOOR HINGE : Removal and Installation .............204
DOOR CHECK LINK ...............................................205
DOOR CHECK LINK : Exploded View ..................205
DOOR CHECK LINK : Removal and Installation ..205
REAR DOOR ....................................................207
DOOR ASSEMBLY .................................................207
DOOR ASSEMBLY : Exploded View ....................207
DOOR ASSEMBLY : Removal and Installation .....208
DOOR ASSEMBLY : Adjustment ..........................209
DOOR STRIKER ......................................................209
DOOR STRIKER : Exploded View ........................209
DOOR STRIKER : Removal and Installation ........210
DOOR HINGE ..........................................................210
DOOR HINGE : Exploded View ............................210
DOOR HINGE : Removal and Installation .............210
DOOR CHECK LINK ...............................................211
DOOR CHECK LINK : Exploded View ..................211
DOOR CHECK LINK : Removal and Installation ..211
TRUNK LID .......................................................213
TRUNK LID ASSEMBLY .........................................213
TRUNK LID ASSEMBLY : Exploded View ............213
TRUNK LID ASSEMBLY : Removal and Installa-
tion ........................................................................
214
TRUNK LID ASSEMBLY : Adjustment ..................215
TRUNK LID STRIKER .............................................215
TRUNK LID STRIKER : Exploded View ................216
TRUNK LID STRIKER : Removal and Installation ..216
TRUNK LID HINGE ..................................................216
TRUNK LID HINGE : Exploded View ....................217
TRUNK LID HINGE : Removal and Installation .....217
TRUNK LID STAY ....................................................217
TRUNK LID STAY : Exploded View ......................218
TRUNK LID STAY : Removal and Installation .......218
TRUNK LID WEATHER-STRIP ...............................219
TRUNK LID WEATHER-STRIP : Exploded View ..219
TRUNK LID WEATHER-STRIP : Removal and In-
stallation ................................................................
219
HOOD LOCK ...................................................220
Exploded View .......................................................220
Removal and Installation .......................................220
Inspection ..............................................................221
FRONT DOOR LOCK .....................................222
DOOR LOCK ............................................................222
DOOR LOCK : Exploded View ..............................222
DOOR LOCK : Removal and Installation ...............222
INSIDE HANDLE ......................................................223
INSIDE HANDLE : Exploded View ........................223
INSIDE HANDLE : Removal and Installation .........223
OUTSIDE HANDLE ..................................................223
OUTSIDE HANDLE : Exploded View ....................224
OUTSIDE HANDLE : Removal and Installation .....224
REAR DOOR LOCK ........................................227
DOOR LOCK ............................................................227
DOOR LOCK : Exploded View ..............................227
DOOR LOCK : Removal and Installation ...............227
INSIDE HANDLE ......................................................227
INSIDE HANDLE : Exploded View ........................228
INSIDE HANDLE : Removal and Installation .........228
OUTSIDE HANDLE ..................................................228
OUTSIDE HANDLE : Exploded View ....................229
OUTSIDE HANDLE : Removal and Installation .....229
TRUNK LID LOCK ..........................................231
Exploded View .......................................................231
Removal and Installation .......................................231
FUEL FILLER LID OPENER ...........................232
Exploded View .......................................................232
Removal and Installation .......................................232
DOOR SWITCH ...............................................234
Exploded View .......................................................234
Removal and Installation .......................................234
DLK-192
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
HOOD
HOOD ASSEMBLY : Removal and Installation
INFOID:0000000003813384
CAUTION:
Operate with two workers, because of its heavy weight.
REMOVAL
1. Remove hood insulator.
2. Remove washer nozzle and washer tube. Refer to WW-102, "
Removal and Installation".
3. Support hood assembly with a proper material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the hood open when removing the hood
stay.
4. Remove hood hinge mounting nuts on the hood to remove the hood assembly.
5. Remove the following parts after removing the hood assembly.
Radiator core seal
Hood bumper rubber (lower, side)
Hood seal (front)
1. Hood assembly 2. Hood bumper rubber 3. Hood lock assembly
4. Hood hinge 5. Front bumper fascia 6. Front combination lamp
7. Front fender
Refer to GI-4, "
Components" for symbols in the figure.
JMKIA2391GB
HOOD
DLK-195
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
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HOOD SUPPORT ROD : Exploded ViewINFOID:0000000003819556
HOOD SUPPORT ROD : Removal and InstallationINFOID:0000000003813389
REMOVAL
1. Support hood assembly with a proper material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the hood open when removing the hood
support rod.
2. Pull hood support rod from grommet and remove.
INSTALLATION
Install in the reverse order of removal.
1. Hood insulator 2. Hood hinge (RH/LH) 3. Hood seal (front) (RH/LH)
4. Radiator core seal 5. Grommet 6. Hood support rod
7. Clamp 8. Hood assembly 9. Hood bumper rubber (lower) (RH/
LH)
10. Hood bumper rubber (side) (RH/LH)
Refer to GI-4, "
Components" for symbols in the figure.
JMKIA2380ZZ
DLK-196
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
RADIATOR CORE SUPPORT
RADIATOR CORE SUPPORT
Exploded ViewINFOID:0000000003795070
Removal and InstallationINFOID:0000000003795071
REMOVAL
1. Use refrigerant collecting equipment to discharge the refrigerant. Refer to HA-24, "Collection and
Charge".
2. Remove front under cover. Refer to EXT-28, "
Removal and Installation".
3. Drain engine coolant from radiator. Refer to CO-8, "
Draining".
4. Remove front bumper fascia, energy absorber and bumper reinforcement. Refer to EXT-12, "
Removal
and Installation".
5. Remove mounting clips and remove air duct cover.
6. Remove hood lock opener and hood lock. Refer to DLK-220, "
Removal and Installation".
7. Disconnect connector of horn (HIGH/LOW), and then remove horn (HIGH/LOW). Refer to HRN-6,
"Removal and Installation".
8. Disconnect connector of gas sensor, and then remove gas sensor (with intelligent air conditioner system).
Refer to VTL-82, "
WITH INTELLIGENT AIR CONDITIONER SYSTEM : Removal and Installation".
9. Remove bumper retainer assembly. Refer to EXT-12, "
Removal and Installation".
10. Remove air guide (RH/LH).
11. Remove front combination lamp (RH/LH). Refer to EXL-181, "
Removal and Installation" (XENON TYPE)
or EXL-343, "
Removal and Installation" (HALOGEN TYPE).
12. Disconnect connector of ambient sensor. Refer to VTL-24, "
Removal and Installation" (WITHOUT 7 INCH
DISPLAY) or VTL-81, "
Removal and Installation" (WITH 7 INCH DISPLAY).
1. Radiator upper hose bracket 2. Hood switch bracket 3. Air duct cover
4. Air guide (RH/LH) 5. Radiator core support
: Pawl
JMKIA2382ZZ
RADIATOR CORE SUPPORT
DLK-197
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
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13. Disconnect connector of refrigerant pressure sensor. Refer to HA-50, "Exploded View".
14. Remove mounting bolt, and then remove engine coolant reservoir tank. Refer to CO-13, "
Exploded View".
15. Remove mounting bolts, and then disconnect condenser pipe assembly. Refer to HA-48, "
Exploded
View".
16. Remove condenser. Refer to HA-46, "
Removal and Installation".
17. Remove mounting nut of radiator upper hose from radiator core support, and then remove radiator upper
hose and hood switch bracket. Refer to CO-25, "
Exploded View".
18. Disconnect radiator upper hose from radiator pipe (upper). Refer to CO-25, "
Exploded View".
19. Disconnect radiator lower hose (3). Refer to CO-25, "
Exploded View".
20. Disconnect CVT fluid cooler hose on radiator side. Refer to TM-165, "
Exploded View" (CVT: RE0F09B) or
TM-329, "
Exploded View" (CVT: RE0F10A).
21. Remove power steering oil cooler pipe from radiator core sup-
port at point shown by arrows in the figure.
22. Disconnect connectors of the following parts.
Cooling fan (RH/LH). Refer to CO-16, "
Exploded View".
Crash zone sensor. Refer to SR-18, "
Removal and Installation".
23. Remove radiator upper clip. Refer to CO-13, "
Exploded View".
24. Remove all harness clips from radiator core support.
CAUTION:
Never damage radiator.
25. Support hood assembly with a proper material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the hood open when removing the hood
stay.
26. Remove hood support rod. Refer to DLK-195, "
HOOD SUPPORT ROD : Removal and Installation".
27. Remove mounting bolts, and then remove radiator core support.
CAUTION:
Operate with two workers, because of its heavy weight.
Never damage power steering oil cooler pipe.
28. Remove the following parts after removing radiator core support.
Radiator lower hose, radiator upper hose, radiator pipe. Refer to CO-25, "
Exploded View".
Radiator. Refer to CO-13, "
Exploded View".
Cooling fan (RH/LH). Refer to CO-16, "
Exploded View".
Crash zone sensor. Refer to SR-18, "
Exploded View".
Power steering oil cooler pipe clip. Refer to ST-34, "
Exploded View".
INSTALLATION
Install in the reverse order of removal.
JMKIA2395ZZ
: harness clip
JMKIA2396ZZ
DLK-220
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
HOOD LOCK
HOOD LOCK
Exploded ViewINFOID:0000000003813423
Removal and InstallationINFOID:0000000003813424
REMOVAL
CAUTION:
Check wiring of hood lock control cable before removal.
1. Remove mounting bolts, and then remove hood lock assembly
(1).
NOTE:
Press the lever downward to avoid pin (A), then pull out hood
lock assembly upward.
2. Disconnect hood lock control cable (2) from hood lock assembly.
3. Disconnect bell crank assembly cable from hood lock assembly.
4. Remove air duct (inlet). Refer to EM-26, "
Removal and Installation".
5. Disconnect hood switch connector and remove hood lock assembly.
6. Remove bolts and remove bell crank assembly.
1. Hood lock 2. Hood switch 3. Bell crank assembly
4. Hood lock control cable 5. Hood lock opener
: Clip
Refer to GI-4, "
Components" for symbols in the figure.
JMKIA2381ZZ
JMKIA1914ZZ
HOOD LOCK
DLK-221
< ON-VEHICLE REPAIR >[WITH INTELLIGENT KEY SYSTEM]
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7. Disconnect hood lock control cable from instrument lower panel (LH).
8. Remove fender protector (LH). Refer to EXT-22, "
FENDER PROTECTOR : Removal and Installation".
9. Remove hood lock control cable clamp.
10. Remove grommet on the lower dash, and pull the hood lock control cable toward the passenger compart-
ment.
CAUTION:
While pulling, never damage (peeling) the outside of hood lock control cable.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
Never bend cable too much. Keeping the radius 100 mm (3.937 in) or more.
Check that cable is not offset from the positioning grommet,
and apply the sealant to the grommet (A) properly.
Check that hood lock control cable is properly engaged with hood lock.
After installation, perform hood fitting adjustment. Refer to DLK-193, "
HOOD ASSEMBLY : Adjust-
ment".
After installation, perform hood lock control inspection. Refer to DLK-221, "
Inspection".
InspectionINFOID:0000000003813425
NOTE:
If the hood lock cable is bent or deformed, replace it.
1. Check that secondary latch is properly engaged with secondary striker [6.8 mm (0.268 in)] by hood
weight.
2. While operating hood opener, carefully check that the front end of hood is raised by approximately 20.0
mm (0.787 in). Also check that hood opener returns to the original position.
3. Check that hood opener operating is condition 49 N (5.0 kg, 11.0 lb) or below.
4. Install so that static closing force of hood is 94 – 490 N (9.6 – 50.0 kg, 21.1 – 110 lb).
NOTE:
Exert vertical force on right side and left side of hood lock.
Do not simultaneously press both sides.
5. Check the hood lock lubrication condition. If necessary, apply body grease to hood lock.
JMKIA2398ZZ