AV
INSPECTION AND ADJUSTMENT
AV-47
< BASIC INSPECTION >[BASE AUDIO AND DISPLAY SYSTEM]
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INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : De-
scription
INFOID:0000000003882693
WITH AROUND VIEW MONITOR
Always correct the center position of the predicted course line after disconnecting the battery negative termi-
nal.
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Spe-
cial Repair Requirement
INFOID:0000000003882694
1.CORRECTION OF CENTER POSITION OF PREDICTED COURSE LINE
Refer to the following for details.
>> Refer to AV-47, "
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Special
Repair Requirement".
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
INFOID:0000000003882695
When camera control unit is replaced, the center position of predicted course line shall be corrected.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000003882696
1.CORRECTION OF CENTER POSITION OF PREDICTED COURSE LINE
Refer to the following for details.
>> Refer to AV-47, "
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Special
Repair Requirement".
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Description
INFOID:0000000003882697
Adjust the center position of the possible route line of the rear view monitor if it is shifted.
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Special Repair
Requirement
INFOID:0000000003882698
1.STEERING OPERATION
Steer the steering wheel to the leftmost and rightmost ends.
>> GO TO 2.
2.DRIVING
Drive the vehicle straight ahead 100 m (328.1 ft) or more at a speed of 30 km/h (18.6 MPH) or more.
>> END
AV
INSPECTION AND ADJUSTMENT
AV-187
< BASIC INSPECTION >[BOSE AUDIO WITHOUT NAVIGATION]
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INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : De-
scription
INFOID:0000000003765633
WITH AROUND VIEW MONITOR
Always correct the center position of the predicted course line after disconnecting the battery negative termi-
nal.
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Spe-
cial Repair Requirement
INFOID:0000000003765634
1.CORRECTION OF CENTER POSITION OF PREDICTED COURSE LINE
Refer to the following for details.
>> Refer to AV-187, "
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Special
Repair Requirement".
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
INFOID:0000000003765635
When camera control unit is replaced, the center position of predicted course line shall be corrected.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000003765636
1.CORRECTION OF CENTER POSITION OF PREDICTED COURSE LINE
Refer to the following for details.
>> Refer to AV-187, "
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Special
Repair Requirement".
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Description
INFOID:0000000003765637
Adjust the center position of the possible route line of the rear view monitor if it is shifted.
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Special Repair
Requirement
INFOID:0000000003765638
1.STEERING OPERATION
Steer the steering wheel to the leftmost and rightmost ends.
>> GO TO 2.
2.DRIVING
Drive the vehicle straight ahead 100 m (328.1 ft) or more at a speed of 30 km/h (18.6 MPH) or more.
>> END
AV-400
< BASIC INSPECTION >[BOSE AUDIO WITH NAVIGATION]
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : De-
scription
INFOID:0000000003778340
WITH REAR VIEW MONITOR
Always correct the center position of the predicted course line after disconnecting the battery negative termi-
nal.
ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL : Spe-
cial Repair Requirement
INFOID:0000000003778341
1.CORRECTION OF CENTER POSITION OF PREDICTED COURSE LINE
Refer to the following for details.
>> Refer to AV-400, "
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Special
Repair Requirement".
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
INFOID:0000000003778342
When camera control unit is replaced, the center position of predicted course line shall be corrected.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000003778343
1.CORRECTION OF CENTER POSITION OF PREDICTED COURSE LINE
Refer to the following for details.
>> Refer to AV-400, "
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Special
Repair Requirement".
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Description
INFOID:0000000003778344
Adjust the center position of the predicted course line of the rear view monitor if it is shifted.
PREDICTED COURSE LINE CENTER POSITION ADJUSTMENT : Special Repair
Requirement
INFOID:0000000003778345
1.STEERING OPERATION
Steer the steering wheel to the leftmost and rightmost ends.
>> GO TO 2.
2.DRIVING
Drive the vehicle straight ahead 100 m (328.1 ft) or more at a speed of 30 km/h (18.6 MPH) or more.
>> END
BR-1
BRAKES
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CONTENTS
BRAKE SYSTEM
SYMPTOM DIAGNOSIS ..... ..........................3
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ .....
3
NVH Troubleshooting Chart ................................ ......3
PRECAUTION ...............................................4
PRECAUTIONS .............................................. .....4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
4
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
4
Precaution for Procedure without Cowl Top Cover ......5
Precaution for Brake System ....................................5
ON-VEHICLE MAINTENANCE .....................6
BRAKE PEDAL .............................................. .....6
Inspection and Adjustment .................................. ......6
BRAKE FLUID .....................................................9
Inspection ............................................................ ......9
Draining .....................................................................9
Refilling .....................................................................9
Bleeding Brake System ...........................................10
BRAKE MASTER CYLINDER ........................ ....11
Inspection ............................................................ ....11
BRAKE BOOSTER ............................................12
Inspection ............................................................ ....12
FRONT DISC BRAKE .................................... ....13
BRAKE PAD .......................................................... ....13
BRAKE PAD : Inspection and Adjustment ..............13
DISC ROTOR ......................................................... ....13
DISC ROTOR : Inspection and Adjustment ............13
REAR DISC BRAKE ...................................... ....15
BRAKE PAD .......................................................... ....15
BRAKE PAD : Inspection and Adjustment ...............15
DISC ROTOR ......................................................... ....15
DISC ROTOR : Inspection and Adjustment .............15
ON-VEHICLE REPAIR .................................17
BRAKE PEDAL ................................ .................17
Exploded View ..................................................... ....17
Removal and Installation .........................................17
Inspection and Adjustment ......................................18
BRAKE PIPING ................................ .................19
FRONT ................................................................... ....19
FRONT : Exploded View .........................................19
FRONT : Hydraulic Piping .......................................20
FRONT : Removal and Installation ..........................21
FRONT : Inspection .................................................21
REAR ..................................................................... ....22
REAR : Exploded View ............................................22
REAR : Hydraulic Piping ..........................................22
REAR : Removal and Installation ............................23
REAR : Inspection ...................................................23
BRAKE MASTER CYLINDER ..........................25
Exploded View .........................................................25
Removal and Installation .........................................25
Disassembly and Assembly .....................................26
Inspection ................................................................27
BRAKE BOOSTER ...........................................28
Exploded View ..................................................... ....28
Removal and installation .........................................28
Inspection and Adjustment ......................................29
VACUUM LINES ...............................................31
Exploded View .........................................................31
Removal and Installation .........................................31
Inspection ................................................................31
BRC-2
Description ..............................................................36
DTC Logic ...............................................................36
Diagnosis Procedure ..............................................36
Component Inspection ............................................37
U1000, U1002 CAN COMM CIRCUIT ...............38
Description ..............................................................38
DTC Logic ...............................................................38
Diagnosis Procedure ..............................................38
POWER SUPPLY AND GROUND CIRCUIT .....39
Description ..............................................................39
Diagnosis Procedure ..............................................39
ABS WARNING LAMP ......................................40
Description ..............................................................40
Component Function Check ...................................40
Diagnosis Procedure ..............................................40
BRAKE WARNING LAMP .................................41
Description ..............................................................41
Component Function Check ...................................41
Diagnosis Procedure ..............................................41
ECU DIAGNOSIS ........................................42
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ..............................................
42
Reference Value .....................................................42
Wiring Diagram - BRAKE CONTROL SYSTEM - ...44
Fail-Safe .................................................................47
DTC No. Index ........................................................48
SYMPTOM DIAGNOSIS .............................49
EXCESSIVE ABS FUNCTION OPERATION
FREQUENCY .....................................................
49
Diagnosis Procedure ..............................................49
UNEXPECTED PEDAL REACTION ..................50
Diagnosis Procedure ..............................................50
THE BRAKING DISTANCE IS LONG ...............51
Diagnosis Procedure ..............................................51
ABS FUNCTION DOES NOT OPERATE ..........52
Diagnosis Procedure ..............................................52
PEDAL VIBRATION OR ABS OPERATION
SOUND OCCURS ..............................................
53
Diagnosis Procedure ..............................................53
NORMAL OPERATING CONDITION ................54
Description ..............................................................54
PRECAUTION .............................................55
PRECAUTIONS .................................................55
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
55
Precaution for Procedure without Cowl Top Cover ...55
Precaution for Brake System ..................................55
Precaution for Brake Control ...................................56
Precautions for Harness Repair ..............................56
ON-VEHICLE REPAIR ...............................57
WHEEL SENSOR ..............................................57
FRONT WHEEL SENSOR ........................................57
FRONT WHEEL SENSOR : Exploded View ...........57
FRONT WHEEL SENSOR : Removal and Instal-
lation .......................................................................
57
REAR WHEEL SENSOR ...........................................58
REAR WHEEL SENSOR : Exploded View .............58
REAR WHEEL SENSOR : Removal and Installa-
tion ..........................................................................
58
SENSOR ROTOR ..............................................59
FRONT SENSOR ROTOR ........................................59
FRONT SENSOR ROTOR : Exploded View ...........59
FRONT SENSOR ROTOR : Removal and Instal-
lation .......................................................................
59
REAR SENSOR ROTOR ...........................................59
REAR SENSOR ROTOR : Exploded View .............59
REAR SENSOR ROTOR : Removal and Installa-
tion ..........................................................................
59
ABS ACTUATOR AND ELECTRIC UNIT
(CONTROL UNIT) ..............................................
60
Exploded View ........................................................60
Removal and Installation .........................................60
VDC/TCS/ABS
BASIC INSPECTION ..................................
62
DIAGNOSIS AND REPAIR WORK FLOW ........62
Work Flow ...............................................................62
Diagnostic Work Sheet ...........................................65
INSPECTION AND ADJUSTMENT ...................66
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ........................................................
66
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ................................
66
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement .....
66
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION ................................................
66
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Description ........................
66
ADJUSTMENT OF STEERING ANGLE SENSOR
NEUTRAL POSITION : Special Repair Require-
ment ........................................................................
66
FUNCTION DIAGNOSIS ............................68
VDC ....................................................................68
BRC-62
< BASIC INSPECTION >[VDC/TCS/ABS]
DIAGNOSIS AND REPAIR WORK FLOW
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work FlowINFOID:0000000003766879
PRECAUTIONS FOR DIAGNOSIS
If steering angle sensor, steering system parts, suspension system parts, ABS actuator and electric unit (con-
trol unit) or tires have been replaced, or if wheel alignment has been adjusted, be sure to adjust neutral posi-
tion of steering angle sensor before driving. Refer to BRC-66, "
ADJUSTMENT OF STEERING ANGLE
SENSOR NEUTRAL POSITION : Description".
BRC-66
< BASIC INSPECTION >[VDC/TCS/ABS]
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
INFOID:0000000003766881
After replacing the ABS actuator and electric unit (control unit), perform the neutral position adjustment for the
steering angle sensor.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000003766882
1.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR
Perform the neutral position adjustment for the steering angle sensor.
>> Refer to BRC-66, "
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Spe-
cial Repair Requirement".
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Description
INFOID:0000000003766883
When doing work that applies to the list below, make sure to adjust neutral position of steering angle sensor
before running vehicle.
×: Required –: Not required
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION : Special Re-
pair Requirement
INFOID:0000000003766884
ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
CAUTION:
To adjust neutral position of steering angle sensor, make sure to use CONSULT-III.
(Adjustment cannot be done without CONSULT-III.)
1.ALIGN THE VEHICLE STATUS
Stop the vehicle with front wheels in straight-ahead position.
>> GO TO 2.
2.PERFORM THE NEUTRAL POSITION ADJUSTMENT FOR THE STEERING ANGLE SENSOR
1. On the CONSULT-III screen, touch "WORK SUPPORT" and “ST ANG SEN ADJUSTMENT" in order.
2. Touch “START”.
Situation Adjustment of steering angle sensor neutral position
Removing/Installing ABS actuator and electric unit (control unit) —
Replacing ABS actuator and electric unit (control unit)×
Removing/Installing steering angle sensor×
Replacing steering angle sensor×
Removing/Installing steering components×
Replacing steering components×
Removing/Installing suspension components×
Replacing suspension components×
Change tires to new ones—
Tire rotation—
Adjusting wheel alignment×
INSPECTION AND ADJUSTMENT
BRC-67
< BASIC INSPECTION >[VDC/TCS/ABS]
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CAUTION:
Do not touch steering wheel while adjusting steering angle sensor.
3. After approximately 10 seconds, touch “END”.
NOTE:
After approximately 60 seconds, it ends automatically.
4. Turn ignition switch OFF, then turn it ON again.
CAUTION:
Be sure to perform above operation.
>> GO TO 3.
3.CHECK DATA MONITOR
1. Run the vehicle with front wheels in straight-ahead position, then stop.
2. Select “STR ANGLE SIG” in “DATA MONITOR” and check steering angle sensor signal.
Is the steering angle within the specified range?
YES >> GO TO 4.
NO >> Perform the neutral position adjustment for the steering angle sensor again, GO TO 1.
4.ERASE THE SELF-DIAGNOSIS MEMORY
Erase the self-diagnosis memories of the ABS actuator and electric unit (control unit) and ECM.
ABS actuator and electric unit (control unit): Refer to BRC-80, "
CONSULT-III Function".
ECM: Refer to EC-113, "
CONSULT-III Function".
Are the memories erased?
YES >> INSPECTION END
NO >> Check the items indicated by the self-diagnosis. STR ANGLE SIG : 0±2.5°