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DI-20
COMBINATION METERS
Revision: 2005 July 2005 FX
Vehicle Speed Signal InspectionAKS005MV
Symptom: Indication is irregular for the speedometer and odo/trip meter.
1. CHECK ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT) SELF-DIAGNOSIS
Preform the ABS actuator and electric unit (control unit) self-diagnosis. Refer to BRC-25, "
CONSULT-II Func-
tions" .
Self
-diagnostic results content
No malfunction detected>>GO TO 2.
Malfunction detected>>Check applicable parts, and repair or replace corresponding parts.
2. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Start engine and drive vehicle at approximately 40 km/h (25 MPH).
2. Check voltage signal between unified meter and A/C amp. har- ness connector M56 terminal 26 (R/G) and ground.
OK or NG
OK >> GO TO 3.
NG >>
If monitor indicates “0 V” constantly, repair or replace malfunctioning parts after checking each
unit inputting vehicle speed signal (8 pulse), harness and connector between each unit and uni-
fied meter and A/C amp.
If monitor indicates “5 V” or “12 V” constantly, replace unified meter and A/C amp. Refer to DI-
37, "Removal and Installation of Unified Meter and A/C Amp." .
3. CHECK CONTINUITY BETWEEN COMBINATION METER AND UNIFIED METER AND A/C AMP.
1. Turn ignition switch OFF.
2. Disconnect combination meter connector and unified meter and A/C amp. connector.
3. Check continuity between combination meter harness connector M20 terminal 1 (R/G) and unified meter and A/C amp. harness
connector M56 terminal 26 (R/G).
OK or NG
OK >> Replace combination meter.
NG >> Repair harness or connector. 26 (R/G) – Ground:
NOTE:
Maximum voltage may be 5 V due
to specifications (connected units).
SKIB0338E
PKIA1935E
1 (R/G) – 26 (R/G) : Continuity should exist.
SKIB0343E
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COMBINATION METERS DI-21
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Engine Speed Signal Inspection AKS005MW
Symptom: Tachometer indication is malfunction.
1. CHECK UNIFIED METER AND A/C AMP. OUTPUT SIGNAL
1. Start an engine and select “METER A/C AMP” on CONSULT-II.
2. Using “TACHO METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with tachometer pointer of combina-
tion meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “ENGINE” on CONSULT-II.
2. Using “ENG SPEED” on “DATA MONITOR”, print out the CON- SULT-II screen when the engine is idling.
3. Select “METER A/C AMP” on CONSULT-II.
4. Using “TACHO METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” of the idling speed with that of the
“ENG SPEED”.
OK or NG
OK >> Perform ECM self-diagnosis. Refer to EC-132, "CON-
SULT-II Function (ENGINE)" (for VQ35DE) or EC-822,
"CONSULT-II Function (ENGINE)" (for VK45DE).
NG >> Replace unified meter and A/C amp. Refer to DI-37,
"Removal and Installation of Unified Meter and A/C Amp." .
Engine Coolant Temperature Signal InspectionAKS005MX
Symptom: Water temperature gauge indication is malfunction.
1. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Start engine and select “METER A/C AMP” on CONSULT-II.
2. Using “W TEMP METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with water temperature gauge
pointer of combination meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
PKIA2090E
SKIA4367E
Water temperature gauge pointer Reference value of data monitor °C ( °F)
Hot Approx. 130 (266)
Middle Approx. 70 - 105 (158 - 221) Cold Approx. 50 (122)
PKIA2091E
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DI-22
COMBINATION METERS
Revision: 2005 July 2005 FX
2. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “ENGINE” on CONSULT-II.
2. Using “COOLAN TEMP/S” on “DATA MONITOR”, print out the CONSULT-II screen.
3. Select “METER A/C AMP” on CONSULT-II.
4. Using “W TEMP METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with that of the “COOLAN TEMP/S”.
OK or NG
OK >> Perform ECM self-diagnosis. Refer to EC-132, "CON-
SULT-II Function (ENGINE)" (for VQ35DE) or EC-822,
"CONSULT-II Function (ENGINE)" (for VK45DE).
NG >> Replace unified meter and A/C amp. Refer to DI-37,
"Removal and Installation of Unified Meter and A/C
Amp." .
Fuel Level Sensor Signal InspectionAKS005MY
Symptom:
Fuel gauge indication is malfunction.
Low-fuel warning lamp indication is irregular.
NOTE:
The following symptoms are not malfunction.
Fuel level sensor unit
Depending on vehicle position or driving circumstance, the fuel level in the tank various, and the pointer
may fluctuate.
If the vehicle is fueled with the ignition switch ON, the pointer will move slowly.
Low-fuel warning lamp
Depending on vehicle position or driving circumstance, the fuel in the tank flows and the warning lamp ON
timing may change.
1. CHECK UNIFIED METER AND A/C AMP. INPUT SIGNAL
1. Select “METER A/C AMP” on CONSULT-II.
2. Using “FUEL METER” on “DATA MONITOR”, compare the value of “DATA MONITOR” with fuel gauge pointer of combination
meter.
OK or NG
OK >> GO TO 2.
NG >> Replace combination meter.
2. CHECK FUEL LEVEL SENSOR
Check components. Refer to DI-25, "
CHECK FUEL LEVEL SENSOR UNIT" .
OK or NG
OK >> GO TO 3.
NG >> Replace fuel level sensor unit.
SKIA4368E
Fuel gauge pointer Reference value of data monitor [lit.]
Full Approx. 86
Three quarters Approx. 70 Half Approx. 48
A quarter Approx. 25 Empty Approx. 9
PKIA2088E
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3. CHECK FUEL LEVEL SENSOR (SUB) CIRCUIT
1. Disconnect unified meter and A/C amp. connector and fuel level sensor unit (sub) connector.
2. Check continuity between unified meter and A/C amp. harness connector M56 terminal 28 (W/B) and fuel level sensor unit (sub)
harness connector B40 terminal 1 (LG).
3. Check continuity between unified meter and A/C amp. harness connector M56 terminal 28 (W/B) and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair harness or connector.
4. CHECK FUEL LEVEL SENSOR (MAIN·SUB) CIRCUIT
1. Disconnect fuel level sensor unit and fuel pump (main) connector.
2. Check continuity between fuel level sensor unit (sub) harness connector B40 terminal 2 (Y) and fuel level sensor unit and fuel
pump (main) harness connector B39 terminal 2 (Y).
3. Check continuity between fuel level sensor unit (sub) harness connector B40 terminal 2 (Y) and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair harness or connector.
5. CHECK FUEL LEVEL SENSOR (MAIN) CIRCUIT
1. Check continuity between fuel level sensor unit and fuel pump (main) harness connector B39 terminal 5 (B) and unified meter
and A/C amp. harness connector M56 terminal 36 (B/W).
2. Check continuity between fuel level sensor unit and fuel pump (main) harness connector B39 terminal 5 (B) and ground.
OK or NG
OK >> GO TO 6.
NG >> Repair harness or connector.
6. CHECK INSTALLATION CONDITION
Check fuel level sensor unit installation, and check whether the float arm interferes or binds with any of the
internal components in the fuel tank.
OK or NG
OK >> Replace unified meter and A/C amp. Refer to DI-37, "Removal and Installation of Unified Meter
and A/C Amp."
NG >> Install the fuel level sensor unit properly. 28 (W/B) – 1 (LG) : Continuity should exist.
28 (W/B) – Ground : Continuity should not exist.
PKIB3585E
2 (Y) – 2 (Y) : Continuity should exist.
2 (Y) – Ground : Continuity should not exist.
SKIA5204E
5 (B) – 36 (B/W) : Continuity should exist.
5 (B) – Ground : Continuity should not exist.
PKIB3586E
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DI-24
COMBINATION METERS
Revision: 2005 July 2005 FX
Odo/Trip Meter and Illumination Control Switch InspectionAKS005N2
Symptom: Illumination control does not operate.
1. CHECK ODO/TRIP METER AND ILLUMINATION CONTROL SWITCH
1. Remove odo/trip meter and illumination control switch. Refer to DI-27, "
Removal and Installation of Odo/
Trip Meter and Illumination Control Switch" .
2. Check continuity between odo/trip meter and illumination control switch harness connector terminals 25, 26, 35 or 36 and 27.
OK or NG
OK >> Replace combination meter.
NG >> Replace odo/trip meter and illumination control switch.
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or VariesAKS005N3
1. CHECK FUEL GAUGE FLUCTUATION
Test drive vehicle to see if gauge fluctuates only during driving or at the instant of stopping.
Does the indication value vary only during driving or at the instant of stopping?
YES >> The pointer fluctuation may be caused by fuel level change in the fuel tank. Condition is normal.
NO >> Ask the customer about the situation when the symptom occurs in detail, and perform the trouble diagnosis.
Fuel Gauge Does Not Move to FULL PositionAKS005N4
1. QUESTION 1
Does it take a long time for the pointer to move to FULL position?
YES >> GO TO 2.
NO >> GO TO 3.
2. QUESTION 2
Was the vehicle fueled with the ignition switch ON?
YES >> Be sure to fuel the vehicle with the ignition switch OFF. Otherwise, it will take a long time to move to FULL position because of the characteristic of the fuel gauge.
NO >> GO TO 3.
3. QUESTION 3
Is the vehicle parked on an incline?
YES >> Check the fuel level indication with vehicle on a level surface.
NO >> GO TO 4.
Terminal Condition Continuity
25
27 Illumination control switch (–) is pushed. Yes
Illumination control switch (–) is released. No
26 Illumination control switch (+) is pushed. Yes
Illumination control switch (+) is released. No
36 Trip transfer switch is pushed. Yes
Trip transfer switch is released. No
35 Trip reset switch is pushed. Yes
Trip reset switch is released. No
PKIB3571E
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4. QUESTION 4
During driving, does the fuel gauge pointer move gradually toward EMPTY position?
YES >> Check the fuel level sensor unit. Refer to DI-25, "CHECK FUEL LEVEL SENSOR UNIT" .
NO >> The float arm may interfere or bind with any of the components in the fuel tank.
Electrical Components InspectionAKS005N5
CHECK FUEL LEVEL SENSOR UNIT
For removal, refer to FL-4, "FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY" .
Check Fuel Level Sensor Unit and Fuel Pump (Main)
Check the resistance between terminals 2 and 5.
*1 and *2: When float rod is in contact with stopper.
If the results of check are NG, check the fuel level sensor unit
and fuel pump (main) harness. Refer to DI-25, "
Check Fuel
Level Sensor Unit and Pump (Main) Harness" .
Check Fuel Level Sensor Unit and Pump (Main) Harness
Check continuity at following terminals.
If the results of check are NG, replace fuel pump assembly. If the
results of check are OK, replace fuel level sensor unit.
Check Fuel Level Sensor Unit (Sub)
Check resistance between terminals 1 and 2.
*1 and *2: When float rod is in contact with stopper.
Removal and Installation of Combination MeterAKS005N6
Refer to IP-10, "INSTRUMENT PANEL ASSEMBLY" .
Terminal Float position [mm (in)] Resistance
value [ Ω]
25 *1 Empty 29 (1.14) Approx. 80
*2 Full 236 (9.29) Approx. 3
SKIB1307E
Terminal Continuity
2 - Signal terminal Ye s
5 - Ground terminal
SKIA3582E
Terminal Float position [mm (in)] Resistance
value [ Ω]
12 *1 Full 6 (0.24) Approx. 3
*2 Empty 203 (7.99) Approx. 48
SKIB1308E
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DI-26
COMBINATION METERS
Revision: 2005 July 2005 FX
Disassembly and Assembly of Combination MeterAKS007G1
DISASSEMBLY
1. Remove screws (3) and remove rear cover.
2. Disconnect odo/trip meter and illumination control switch con- nector.
3. Remove screws (2) and remove switch and meter housing.
1. Rear cover 2. Screws 3. Plate
4. Unified meter control unit assembly 5. Front cover 6. Reinforcing metal
7. Switch and meter housing
SKIA5790E
SKIA5792E
SKIA5793E
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COMBINATION METERS DI-27
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Revision: 2005 July 2005 FX
4. Remove screws (2) and remove reinforcing metal.
5. Disengage tabs (8) to separate front cover.
6. Remove screws (2) and remove prate.
ASSEMBLY
Assembly is the reverse order of disassembly.
Removal and Installation of Odo/Trip Meter and Illumination Control SwitchAKS007G2
REMOVAL
1. Remove combination meter. Refer to IP-10, "INSTRUMENT
PANEL ASSEMBLY" .
2. Remove switch and meter housing. Refer to DI-26, "
Disassem-
bly and Assembly of Combination Meter" .
3. Remove screws (2), and remove switch assembly.
4. Remove screws (5), and remove odo/trip meter and illumination control switch.
INSTALLATION
Installation is the reverse order of removal.
SKIA5794E
SKIA5795E
SKIA5796E