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AT-326
REPAIR FOR COMPONENT PARTS
Revision: 2005 July 2005 FX
Direct ClutchACS0081R
COMPONENTS
VQ35DE models
VK45DE models
SCIA5046E
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
SCIA5226E
1. Direct clutch drum 2. Driven plate 3. Retaining plate
4. Snap ring 5. Drive plate
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REPAIR FOR COMPONENT PARTS AT-327
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DISASSEMBLY
1. Using a flat-bladed screwdriver, remove snap ring from direct
clutch drum.
2. Remove drive plates, driven plates and retaining plate from direct clutch drum.
INSPECTION
Check the following, and replace direct clutch assembly if necessary.
Direct Clutch Snap Ring
Check for deformation, fatigue or damage.
Direct Clutch Drive Plates
Check facing for burns, cracks or damage.
Direct Clutch Retaining Plates and Driven Plates
Check facing for burns, cracks or damage.
ASSEMBLY
1. Install drive plates, driven plates and retaining plate in direct clutch drum.
CAUTION:
Take care with order of plates.
2. Using a flat-bladed screwdriver, install snap ring in direct clutch drum.
SCIA2868E
SCIA2868E
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AT-328
ASSEMBLY
Revision: 2005 July 2005 FX
ASSEMBLYPFP:00000
Assembly (1)ACS0081S
1. As shown in the figure, use a drift [commercial service tool:
22mm (0.87in)dia.] to drive manual shaft oil seals into the trans-
mission case until it is flush.
CAUTION:
Apply ATF to manual shaft oil seals.
Do not reuse manual shaft oil seals.
2. Install detent spring and spacer in transmission case.
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
SCIA5259E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5248E
SCIA5716E
SCIA5220E
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ASSEMBLY AT-329
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5. Install manual plate (with parking rod) to manual shaft.
6. Install retaining pin into the manual plate and manual shaft.
a. Fit pinhole of the manual plate to pinhole of the manual shaft with a pin punch.
b. Use a hammer to tap the retaining pin into the manual plate. CAUTION:
Drive retaining pin to 2 ±0.5 mm (0.08 ±0.020 in) over the
manual plate.
Do not reuse retaining pin.
7. Install retaining pin into the transmission case and manual shaft.
a. Fit pinhole of the transmission case to pinhole of the manual shaft with a pin punch.
b. Use a hammer to tap the retaining pin into the transmission case.
CAUTION:
Drive retaining pin to 5 ±1 mm (0.20 ±0.04 in) over the
transmission case.
Do not reuse retaining pin.
8. Install O-rings to servo assembly. CAUTION:
Do not reuse O-rings.
Apply petroleum jelly to O-rings.
SCIA5715E
SCIA5297E
SCIA2427E
SCIA5719E
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AT-330
ASSEMBLY
Revision: 2005 July 2005 FX
9. Install return spring to servo assembly.
10. Install servo assembly in transmission case.
11. Using snap ring pliers, install snap ring to transmission case.
12. Install D-rings in reverse brake piston.
CAUTION:
Do not reuse D-rings.
Apply ATF to D-rings.
13. Install reverse brake piston in transmission case.
SCIA5717E
SCIA5679E
SCIA2333E
SCIA5340E
SCIA2325E
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ASSEMBLY AT-331
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14. Install needle bearing to drum support edge surface.
CAUTION:
Apply petroleum jelly to needle bearing.
15. Install seal rings to drum support. CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
16. Install spring retainer and return spring in transmission case.
17. Set the SST on spring retainer and install snap ring (fixing spring retainer) in transmission case while compressing return spring.
CAUTION:
Securely assemble them using a flat-bladed screwdriver so
that snap ring tension is slightly weak.
SCIA2796E
SCIA3333E
SCIA2324E
SCIA5877E
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AT-332
ASSEMBLY
Revision: 2005 July 2005 FX
18. Install reverse brake drive plates, driven plates and dish plate in
transmission case.
CAUTION:
Take care with order of plates.
19. Assemble N-spring.
20. Install reverse brake retaining plate in transmission case.
21. Install snap ring in transmission case.
SCIA5250E
SCIA3179E
SCIA2439E
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ASSEMBLY AT-333
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22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate.
23. Install needle bearing to transmission case. CAUTION:
Apply petroleum jelly to needle bearing.
24. Install revolution sensor to transmission case. CAUTION:
Do not subject it to impact by dropping or hitting it.
Do not disassemble.
Do not allow metal filings, etc., to get on the sensor's
front edge magnetic area.
Do not place in an area affected by magnetism.
25. As shown in the figure, use the drift to drive rear oil seal into the rear extension (2WD models) or adapter case (AWD models)
until it is flush.
CAUTION:
Apply ATF to rear oil seal.
Do not reuse rear oil seal. Specified clearance “A”:
Standard: 0.7 - 1.1mm (0.028 - 0.043 in)
Retaining plate: Refer to AT- 3 5 3 , "
Reverse Brake" .
SCIA3129E
SCIA5031E
: 5.8 N·m (0.59 kg-m, 51 in-lb)
SCIA2320E
SCIA5477E