ACS-12
[ICC]
LASER BEAM AIMING ADJUSTMENT
Revision: 2005 July 2005 FX
LASER BEAM AIMING ADJUSTMENTPFP:00026
OutlineAKS006YI
Adjust the laser beam aiming every time the ICC sensor is removed or installed.
CAUTION:
Place the vehicle on the level ground when the laser beam aiming adjustment is operated.
Follow the CONSULT-II when adjusting the laser beam aiming (laser beam aiming adjustment can-
not be operated without CONSULT-II).
PreparationAKS006YJ
Adjust the tire pressure to the specified value.
See that there is no load in the vehicle.
Coolant, engine oil filled up to correct level and full fuel tank.
Shift the gear into “P” position and release the parking brake.
Clean the ICC sensor with a soft cloth.
Outline of Adjustment ProcedureAKS006YK
1. Set up the ICC target board [KV99110100 (J-45718)].
2. Adjust the sensor following the procedure on CONSULT-II. (Turn manually the screw for up-down position adjustment. ICC sensor automatically adjust the right-left position.)
Setting the ICC Target BoardAKS006YL
Accurate ICC target board setting is required for the laser beam aiming adjustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale at the center.
SKIA6179E
SKIA5974E
AT-52
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
Inspections Before Trouble DiagnosisACS002LY
A/T CHECK
A/T Fluid Leakage and A/T Fluid Level Check
Check for A/T fluid leakage and check the A/T fluid level. Refer to AT- 1 3 , "Checking A/T Fluid" .
A/T Fluid Condition Check
Inspect the A/T fluid condition.
STALL TEST
Stall Test Procedure
1. Inspect the amount of engine oil. Replenish the engine oil if necessary.
2. Drive for about 10 minutes to warm up the vehicle so that the A/ T fluid temperature is 50 to 80 °C (122 to 176 °F). Check the
amount of ATF. Replenish if necessary.
3. Securely engage the parking brake so that the tires do not turn.
4. Start engine, apply foot brake, and place selector lever in “D” position.
Fluid condition Conceivable Cause Required Operation
Varnished (viscous
varnish state) Clutch, brake
scorched Replace the ATF and check the A/T
main unit and the vehicle for mal-
functions (wire harnesses, cooler
pipes, etc.)
Milky white or
cloudy Water in the fluid
Replace the ATF and check for
places where water is getting in.
Large amount of
metal powder mixed
in Unusual wear of
sliding parts within
A/T Replace the ATF and check for
improper operation of the A/T.
SAT638A
SAT647B
SCIA7463E
SCIA6291E
AT-56
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
ROAD TEST
Description
The road test checks overall performance of the A/T and analyzes possible malfunction causes.
The road test is carried out in the following three stages.
1. Check before engine is started. Refer to AT- 5 6
.
2. Check at idle. Refer to AT- 5 7
.
3. Cruise test
Inspect all the items from Part 1 to Part 3. Refer to AT- 5 8 , AT- 6 0 , AT- 6 1 .
Before beginning the road test, check the test procedure and inspection items.
Test all inspection items until the symptom is uncovered. Diagnose NG items when all road tests are com-
plete.
Check Before Engine Is StartedACS002LZ
1. CHECK A/T CHECK INDICATOR LAMP
1. Park vehicle on level surface.
2. Move selector lever to “P” position.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
Does A/T CHECK indicator lamp light up for about 2 seconds?
YES >> GO TO 2.
NO >> Stop the road test and go to AT- 1 9 3 , "
A/T CHECK Indicator Lamp Does Not Come On" .
2. CHECK A/T CHECK INDICATOR LAMP
Does A/T CHECK indicator lamp flash for about 8 seconds?
YES >> For TCM fail-safe mode, perform self-diagnostics and record all NG items on the AT- 4 7 , "DIAG-
NOSTIC WORKSHEET" . Refer to AT- 9 3 , "SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "Diag-
nostic Procedure without CONSULT-II" .
NO >> 1. Turn ignition switch OFF.
2. Perform self-diagnostics and record all NG items on the AT- 4 7 , "
DIAGNOSTIC WORKSHEET"
. Refer to AT- 9 3 , "SELF-DIAGNOSTIC RESULT MODE" , AT- 1 0 3 , "Diagnostic Procedure with-
out CONSULT-II" .
3. Go to AT- 5 7 , "
Check at Idle" .
Stall speed Oil pressure does
not rise higher than
the oil pressure for
idle. Possible causes include a sensor malfunction or malfunction in the pressure adjustment function.
For example
Accelerator pedal position signal malfunction
TCM breakdown
Line pressure solenoid malfunction (shorting, sticking in ON state)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
The pressure rises,
but does not enter
the standard posi-
tion. Possible causes include malfunctions in the pressure supply system and malfunction in the pres-
sure adjustment function.
For example
Accelerator pedal position signal malfunction
Line pressure solenoid malfunction (sticking, filter clog)
Pressure regulator valve or plug sticking
Pilot valve sticking or pilot filter clogged
Only low for a spe-
cific position Possible causes include an oil pressure leak in a passage or device related to the position after
the pressure is distributed by the manual valve.
Judgement Possible cause
AT-58
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
6. CHECK “R” POSITION FUNCTIONS
1. Engage the brake.
2. Move selector lever to “R” position.
3. Disengage the brake for 4 to 5 seconds.
Does the vehicle creep backward?
YES >> GO TO 7.
NO >> Enter a check mark at “Vehicle Does Not Creep Backward In “R” Position” on the AT- 4 7 , "
DIAG-
NOSTIC WORKSHEET" , then continue the road test.
7. CHECK “D” POSITION FUNCTIONS
Inspect whether the vehicle creep forward when the transmission is put into the “D” position.
Does the vehicle creep forward in the
“D” position?
YES >> Go to AT- 5 8 , "Cruise Test - Part 1" , AT- 6 0 , "Cruise Test - Part 2" , and AT- 6 1 , "Cruise Test - Part
3" .
NO >> Enter a check mark at “Vehicle Does Not Creep Forward In “D” Position” on the AT- 4 7 , "
DIAG-
NOSTIC WORKSHEET" , then continue the road test.
Cruise Test - Part 1ACS002M1
1. CHECK STARTING OUT FROM D1
1. Drive the vehicle for about 10 minutes to warm up the engine oil and ATF. Appropriate temperature for the ATF: 50 to 80 °C (122 to 176 °F)
2. Park the vehicle on a level surface.
3. Move selector lever to “P” position.
4. Start the engine.
5. Move selector lever to “D” position.
6. Press the accelerator pedal about half way down to accelerate the vehicle.
With CONSULT-II
Read the gear positions. Refer to AT- 9 6 , "
DATA MONITOR MODE" .
Starts from D1?
YES >> GO TO 2.
NO >> Enter a check mark at “Vehicle Cannot Be Started From D1” on the AT- 4 7 , "
DIAGNOSTIC WORK-
SHEET" , then continue the road test.
2. CHECK SHIFT-UP D1 → D2
Press down the accelerator pedal about half-way and inspect if the vehicle shifts up (D1 → D2) at the appro-
priate speed.
Refer to AT- 6 2 , "Vehicle Speed at Which Gear Shifting Occurs" .
With CONSULT-II
Read the gear position, throttle degree of opening, and vehicle speed. Refer to AT- 9 6 , "
DATA MONITOR
MODE" .
Does the A/T shift-up D1
→ D2 at the correct speed?
YES >> GO TO 3.
NO >> Enter a check mark at “A/T Does Not Shift: D1 → D2” on the AT- 4 7 , "
DIAGNOSTIC WORK-
SHEET" , then continue the road test.
AT-72
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
23
Slips/Will
Not
Engage Vehicle cannot be
started from D
1 .
Refer to AT-205,
"Vehicle Cannot Be
Started from D1" . ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Accelerator pedal position sensorAT- 1 3 3
3. Line pressure test AT- 5 4
4. CAN communication lineAT- 1 0 6
5. Control valve with TCMAT- 2 4 3
OFF vehicle 6. Torque converter
AT- 2 9 0
7. Oil pump assemblyAT- 3 0 8
8. 3rd one-way clutch AT- 3 11
9. 1st one-way clutch AT- 3 1 8
10. Gear systemAT- 2 7 8
11. Reverse brakeAT- 2 9 0
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT-18, "
Cross-Sectional View (2WD Models)" or AT-19,
"Cross-Sectional View (AWD Models)" ) AT- 2 9 0
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-Sectional View (2WD Models)" or AT- 1 9 , "Cross-
Sectional View (AWD Models)" ) AT- 2 9 0
24Does not lock-up.
Refer to AT-217, "A/T
Does Not Perform
Lock-up" . ON vehicle 1. A/T fluid level and state
AT- 5 2
2. Line pressure testAT- 5 4
3. Engine speed signalAT- 1 2 3
4. Turbine revolution sensorAT- 1 4 1
5. Torque converter clutch solenoid valveAT- 1 2 5
6. CAN communication lineAT- 1 0 6
7. Control valve with TCMAT- 2 4 3
OFF vehicle 8. Torque converter
AT- 2 9 09. Oil pump assemblyAT- 3 0 8
25 Does not hold lock-up
condition.
Refer to AT-219, "A/T
Does Not Hold Lock-
up Condition" . ON vehicle 1. A/T fluid level and state
AT- 5 2
2. Line pressure testAT- 5 4
3. Engine speed signalAT- 1 2 3
4. Turbine revolution sensorAT- 1 4 1
5. Torque converter clutch solenoid valveAT- 1 2 5
6. CAN communication lineAT- 1 0 6
7. Control valve with TCMAT- 2 4 3
OFF vehicle 8. Torque converter
AT- 2 9 09. Oil pump assemblyAT- 3 0 8
No. Items Symptom Condition Diagnostic Item Reference
page
TROUBLE DIAGNOSIS AT-73
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX26
Slips/Will
Not
Engage Lock-up is not
released.
Refer to AT-221,
"Lock-up Is Not
Released" . ON vehicle 1. A/T fluid level and state
AT- 5 2
2. Line pressure testAT- 5 4
3. Engine speed signalAT-123
4. Turbine revolution sensorAT-141
5. Torque converter clutch solenoid valveAT-125
6. CAN communication lineAT-106
7. Control valve with TCMAT-243
OFF vehicle 8. Torque converter
AT-2909. Oil pump assemblyAT-308
27 No shock at all or the
clutch slips when
vehicle changes
speed D
1 → D2 or
M
1 → M2 . ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-143
3. ATF pressure switch 5 and direct clutch solenoid valve AT-179,
AT-158
4. CAN communication line AT-106
5. Line pressure test AT- 5 4
6. Control valve with TCMAT-243
OFF vehicle 7. Torque converter
AT-290
8. Oil pump assemblyAT-308
9. 3rd one-way clutch AT- 3 11
10. Gear systemAT-278
11. Direct clutchAT-326
12. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-Sectional View (2WD Models)" or AT-19, "Cross-
Sectional View (AWD Models)" ) AT-290
No. Items Symptom Condition Diagnostic Item
Reference
page
AT-74
TROUBLE DIAGNOSIS
Revision: 2005 July 2005 FX
28
Slips/Will
Not
Engage No shock at all or the
clutch slips when
vehicle changes
speed D
2 → D3 or
M
2 → M3 . ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT- 1 4 3
3. ATF pressure switch 6, high and low reverse clutch sole-
noid valve AT- 1 8 1,
AT- 1 6 2
4. CAN communication line AT- 1 0 6
5. Line pressure test AT- 5 4
6. Control valve with TCMAT- 2 4 3
OFF vehicle 7. Torque converter
AT- 2 9 0
8. Oil pump assemblyAT- 3 0 8
9. 3rd one-way clutch AT- 3 11
10. Gear systemAT- 2 7 8
11. High and low reverse clutchAT- 3 2 3
12. Forward one-way clutch (Parts behind drum support is
impossible to perform inspection by disassembly. Refer to
AT-18, "
Cross-Sectional View (2WD Models)" or AT-19,
"Cross-Sectional View (AWD Models)" ) AT- 2 9 0
13. Forward brake (Parts behind drum support is impossible
to perform inspection by disassembly. Refer to AT-18,
"Cross-Sectional View (2WD Models)" or AT- 1 9 , "Cross-
Sectional View (AWD Models)" ) AT- 2 9 0
29 No shock at all or the
clutch slips when
vehicle changes
speed D
3 → D4 or
M
3 → M4 . ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT- 1 4 3
3. ATF pressure switch 3 and input clutch solenoid valve AT- 1 7 7,
AT- 1 5 0
4. ATF pressure switch 1 and front brake solenoid valve AT- 1 7 5
,
AT- 1 5 4
5. CAN communication line AT- 1 0 6
6. Line pressure test AT- 5 4
7. Control valve with TCMAT- 2 4 3
OFF vehicle 8. Torque converter
AT- 2 9 0
9. Oil pump assemblyAT- 3 0 8
10. Input clutchAT- 3 1 3
11. Gear systemAT- 2 7 8
12. High and low reverse clutchAT- 3 2 3
13. Direct clutchAT- 3 2 6
No. Items Symptom Condition Diagnostic Item Reference
page
TROUBLE DIAGNOSIS AT-75
D E
F
G H
I
J
K L
M A
B
AT
Revision: 2005 July 2005 FX
30
Slips/Will
Not
Engage No shock at all or the
clutch slips when
vehicle changes
speed D
4 → D5 or
M
4 → M5 . ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-143
3. ATF pressure switch 1 and front brake solenoid valve AT-175,
AT-154
4. ATF pressure switch 5 and direct clutch solenoid valve AT-179,
AT-158
5. CAN communication line AT-106
6. Line pressure test AT- 5 4
7. Control valve with TCMAT-243
OFF vehicle 8. Torque converter
AT-290
9. Oil pump assemblyAT-308
10. Front brake (brake band)AT-290
11. Input clutchAT-313
12. Gear systemAT-278
13. High and low reverse clutchAT-323
31 When you press the
accelerator pedal and
shift speed D5 → D4
or M
5 → M4 the
engine idles or the
transmission slips. ON vehicle
1. A/T fluid level and state
AT- 5 2
2. Vehicle speed sensor A/T and vehicle speed sensor MTR AT- 11 8,
AT-143
3. ATF pressure switch 1 and front brake solenoid valve AT-175,
AT-154
4. ATF pressure switch 5 and direct clutch solenoid valve AT-179,
AT-158
5. CAN communication line AT-106
6. Line pressure test AT- 5 4
7. Control valve with TCMAT-243
OFF vehicle 8. Torque converter
AT-290
9. Oil pump assemblyAT-308
10. Input clutchAT-313
11. Gear systemAT-278
12. High and low reverse clutchAT-323
13. Direct clutchAT-326
No. Items Symptom Condition Diagnostic Item Reference
page