2005 INFINITI FX35 Service Manual

check engine light start stop button oil capacity tow ECO mode coolant temperature

Page 1129 of 4731

INFINITI FX35 2005 Service Manual BR-20
FRONT DISC BRAKE
Revision: 2005 July 2005 FX
FRONT DISC BRAKEPFP:41000
On-Vehicle InspectionAFS001RX
PAD WEAR INSPECTION
Inspect the thickness of pad through cylinder body inspection
hole. Use

Page 1130 of 4731

INFINITI FX35 2005 Service Manual FRONT DISC BRAKE BR-21
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Revision: 2005 July 2005 FX
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne

FRONT DISC BRAKE BR-21
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D E
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Revision: 2005 July 2005 FX
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne
particles or other materials.
CAUTION:
While removing cylinder body never depress brake pedal because piston will pop out.
It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, hang cylinder body with a wire so as not to stretch
brake hose.
Do not damage piston boot.
If any shim is subject to serious corrosion, replace it with a new one.
Always replace shims and shim covers as a set when replacing brake pads.
Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or it a soft
pedal occurs at very low mileage. Refer to BR-25, "
BRAKE BURNISHING PROCEDURE" .
Removal and Installation of Brake PadAFS001RZ
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove lower sliding pin bolt.
3. Suspend cylinder body with a wire and remove pad and shim from torque member.
INSTALLATION
1. Attach inner shim and shim cover to inner pad, and outer shim to outer pad.
2. Push piston in so that pad is firmly installed and mount cylinder body to torque member.
NOTE:
Using a disc brake piston tool (commercial service tool), etc., makes it easier to push in piston.
CAUTION:
By pushing in piston, brake fluid returns to master cylinder reservoir tank. Watch the level of the
surface of reservoir tank.
3. Attach pat retainer to torque member.
CAUTION:
When attaching pad retainer, attach it firmly so that it does
not float up higher than torque member, as shown in the fig-
ure.
4. Install lower sliding pin bolt and tighten it to the specified torque.
5. Check brake for drag.
6. Attach tires to the vehicle.
Removal and Installation of Brake Caliper AssemblyAFS001S0
REMOVAL
1. Remove tires from vehicle with power tool.
2. Drain brake fluid. Refer to BR-9, "
Drain and Refill" .
3. Remove union bolts and torque member bolts, and remove brake caliper assembly from the vehicle.
4. Remove disc rotor.
INSTALLATION
CAUTION:
Refill with new brake fluid “DOT3”.
2: PBC (Poly Butyl Cuprysil) grease or silicone-based grease
3: Polyglycol ether based lubricant
: Brake fluid
PFIA0273E

Page 1131 of 4731

INFINITI FX35 2005 Service Manual BR-22
FRONT DISC BRAKE
Revision: 2005 July 2005 FX
Do not reuse drained brake fluid.
1. Install disc rotor.
2. Install caliper assembly to the vehicle, and tighten bolts to the specified torque.
C

Page 1132 of 4731

INFINITI FX35 2005 Service Manual FRONT DISC BRAKE BR-23
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Revision: 2005 July 2005 FX
4. Using a flat-bladed screwdriver, remove piston seal from cylin-
der body.
CAUTION:
Be careful not to da

Page 1133 of 4731

INFINITI FX35 2005 Service Manual BR-24
FRONT DISC BRAKE
Revision: 2005 July 2005 FX
2. Apply brake fluid to piston, rubber grease to piston boot, then
install piston boot in to piston groove.
CAUTION:
Do not reuse piston boot.
3

Page 1134 of 4731

INFINITI FX35 2005 Service Manual FRONT DISC BRAKE BR-25
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Revision: 2005 July 2005 FX
BRAKE BURNISHING PROCEDURE
Burnish brake contact surface according to the following procedure after refinishi

Page 1135 of 4731

INFINITI FX35 2005 Service Manual BR-26
REAR DISC BRAKE
Revision: 2005 July 2005 FX
REAR DISC BRAKEPFP:44000
On-Vehicle InspectionAFS001NA
PAD WEAR INSPECTION
Inspect the thickness of pad through cylinder body inspection
hole. Use a

Page 1136 of 4731

INFINITI FX35 2005 Service Manual REAR DISC BRAKE BR-27
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D E
G H
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J
K L
M A
B
BR
Revision: 2005 July 2005 FX
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne

REAR DISC BRAKE BR-27
C
D E
G H
I
J
K L
M A
B
BR
Revision: 2005 July 2005 FX
WARNING:
Clean dust on caliper and brake pad with a vacuum dust collector to minimize the hazard of airborne
particles or other materials.
CAUTION:
While removing cylinder body, never depress brake pedal because piston will pop out.
It is not necessary to remove bolts on torque member and brake hose except for disassembly or
replacement of caliper assembly. In this case, hang cylinder body with a wire so as not to stretch
brake hose.
Do not damage piston boot.
If any shim is subject to serious corrosion, replace it with a new one.
Always replace shims and shim covers as a set when replacing brake pads.
Burnish brake contact surface after refinishing or replacing rotors, after replacing pads, or if a soft
pedal occurs at very low mileage. Refer to BR-31, "
BRAKE BURNISHING PROCEDURE"
Removal and Installation of Brake PadAFS001NC
REMOVAL
1. Remove tires from vehicle with power tool.
2. Remove sliding pin bolt (one on top).
3. Suspend cylinder body with a wire, and remove pads, pad retainers, shim from torque member.
INSTALLATION
1. Apply PBC (Poly Butyl Cuprysil) grease or silicon-based grease to the backside of pad and to both sides of shim, and attach inner shim and shim cover to inner pad, and attach the outer shim and outer shim
cover to outer pad.
2. Install pad retainer and mount pad to torque member.
3. Push piston in so that pad is firmly attached and mount cylinder body to torque member. NOTE:
Using a disc brake piston tool (commercial service tool), etc., makes it easier to push in piston.
CAUTION:
By pushing in piston, brake fluid returns to master cylinder reservoir tank. Watch the level of the
surface of reservoir tank.
4. Install sliding pin bolt (one on top) and tighten to the specified torque.
5. Check brake for drag.
6. Install tires to the vehicle.
Removal and Installation of Brake Caliper AssemblyAFS001ND
REMOVAL
1. Remove tires from vehicle with power tool.
2. Drain brake fluid. Refer to BR-9, "
Drain and Refill" .
3. Remove union bolt and torque member bolts, and remove brake caliper assembly from the vehicle.
4. Remove disc rotor.
1: Rubber grease
2: PBC (Poly Butyl Cuprysil) grease or silicone-based grease
3: Polyglycol ether based lubricant
: Brake fluid
PFIA0413E

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