Page 4689 of 4731
TF-56
TRANSFER ASSEMBLY
Revision: 2005 July 2005 FX
16. Apply liquid gasket to mating surface of rear case.
Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to GI-48, "
Recommended Chemical Products and
Sealants" .
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
17. Set front case to rear case. CAUTION:
Be careful not to damage the mating surface transmission
side.
18. Tighten front case and rear case fixing bolts to the specified torque. Refer to TF-45, "
COMPONENTS" .
19. Install spacer to mainshaft. CAUTION:
Apply ATF to spacer.
SDIA2312E
PDIA0279E
Bolts symbol Quantity Bolt length “ ” mm (in)
A 11 42 (1.65)
B 1 162 (6.38)
C 1 97 (3.82)
TORX bolts 1 40 (1.57)
PDIA0251E
PDIA0260E
Page 4690 of 4731

TRANSFER ASSEMBLY TF-57
C E F
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M A
B
TF
Revision: 2005 July 2005 FX
20. Install rear oil seal to rear case, using a drift.
CAUTION:
Do not reuse rear oil seal.
Apply ATF to rear oil seal.
When installing, do not incline rear oil seal.
21. Install companion flange while align the matching mark of main- shaft with the mark of companion flange.
22. Tighten self-lock nut to the specified torque, with flange wrench. Refer to TF-45, "
COMPONENTS" .
CAUTION:
Do not reuse self-lock nut.
23. Install mainshaft oil seal until it is flush with end face of front case, using drift.
CAUTION:
Do not reuse mainshaft oil seal.
Apply ATF to mainshaft oil seal.
When installing, do not incline mainshaft oil seal.
24. Install front oil seal until it is flush with end face of front case, using drift.
CAUTION:
Do not reuse front oil seal.
Apply ATF to front oil seal.
When installing, do not incline front oil seal.
25. Apply sealant to threads of drain plug. Then install it to rear case and tighten to the specified torque. Refer to TF-45, "
COMPO-
NENTS" .
Dimension A : 6.7 - 7.3 mm (0.264 - 0.287 in)
Tool number A: ST30720000 (J-25405) B: KV40104830 ( — )
PDIA0281E
SDIA2378E
SDIA2369E
Tool number : ST30720000 (J-25405)
PDIA0282E
Tool number : ST27862000 ( — )
PDIA0287E
Page 4691 of 4731
TF-58
TRANSFER ASSEMBLY
Revision: 2005 July 2005 FX
Use Genuine Silicone RTV or equivalent. Refer to GI-48, "Recommended Chemical Products and
Sealants" .
CAUTION:
Remove old sealant and oil adhering to threads.
26. Set gasket to filler plug. Install it to rear case and tighten to the specified torque. Refer to TF-45, "
COM-
PONENTS" .
CAUTION:
Do not reuse gasket.
Page 4692 of 4731
SERVICE DATA AND SPECIFICATIONS (SDS) TF-59
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TF
Revision: 2005 July 2005 FX
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsADS000S9
Applied model VQ35DE VK45DE
Transfer model ETX13B
Fluid capacity (Approx.) 1.25 (2-5/8 US pt, 2-1/4 lmp pt)
Page 4693 of 4731
TF-60
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2005 July 2005 FX
Page 4694 of 4731

WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
C
D
F
G H
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M
SECTION WT
A
B
WT
Revision: 2005 July 2005 FX
ROAD WHEELS & TIRES
PREPARATION ........................................................... 2
Special Service Tools .......................................... ..... 2
Commercial Service Tools ................................... ..... 2
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ........................................... ..... 3
NVH Troubleshooting Chart ................................ ..... 3
ROAD WHEEL ....................................................... ..... 4
Inspection ............................................................ ..... 4
ALUMINUM WHEEL ........................................ ..... 4
STEEL WHEEL ................................................ ..... 4
ROAD WHEEL TIRE ASSEMBLY ......................... ..... 5
Balancing Wheels (Bonding Weight Type) .......... ..... 5
REMOVAL ........................................................ ..... 5
WHEEL BALANCE ADJUSTMENT ................. ..... 5
Tire Rotation ........................................................ ..... 6
LOW TIRE PRESSURE WARNING SYSTEM ....... ..... 7
System Components ........................................... ..... 7
System Description ............................................. ..... 7
TRANSMITTER ................................................ ..... 7
REMOTE KEYLESS ENTRY RECEIVER ........ ..... 7
BCM (BODY CONTROL MODULE) ................. ..... 8
LOW TIRE PRESSURE WARNING LAMP ...... ..... 8
DISPLAY UNIT ................................................. ..... 8
CAN COMMUNICATION ....................................... ..... 9
System Description ............................................. ..... 9
TROUBLE DIAGNOSES ....................................... ... 10
Schematic ........................................................... ... 10
Wiring Diagram ................................................... .... 11
Control Unit Input/Output Signal Standard .......... ... 14
ID Registration Procedure ................................... ... 16
ID REGISTRATION WITH ACTIVATION TOOL ... 16
ID REGISTRATION WITHOUT ACTIVATION
TOOL ............................................................... ... 17
Transmitter Wake Up Operation .......................... ... 18
WITH ACTIVATION TOOL ............................... ... 18
Self-Diagnosis ..................................................... ... 19
DESCRIPTION ................................................. ... 19
FUNCTION ....................................................... ... 19
LOW TIRE PRESSURE WARNING LAMP DIAG-
NOSTIC CHART .............................................. ... 19 CONSULT-II ......................................................
... 20
WORK SUPPORT MODE ................................ ... 21
SELF-DIAGNOSTIC RESULTS MODE ............ ... 21
DATA MONITOR MODE ................................... ... 22
ACTIVE TEST MODE ...................................... ... 22
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ................................................... ... 25
INTRODUCTION .............................................. ... 25
WORK FLOW ................................................... ... 25
Preliminary Check ............................................... ... 26
Malfunction Code/Symptom Chart ....................... ... 27
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ..................................................................... ... 28
Inspection 1: Transmitter or Control Unit (BCM) .. ... 28
MALFUNCTION CODE NO. 21, 22, 23 OR 24 ... 28
Inspection 2: Transmitter - 1 ................................ ... 28
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................ ... 28
Inspection 3: Transmitter - 2 ................................ ... 29
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 29
Inspection 4: Vehicle Speed Signal ..................... ... 30
MALFUNCTION CODE NO. 52 ........................ ... 30
TROUBLE DIAGNOSIS FOR SYMPTOMS ........... ... 31
Inspection 1: Warning Lamp Does Not Come On
When Ignition Switch Is Turned On ..................... ... 31
Inspection 2: Warning Lamp Stays On When Ignition
Switch Is Turned On ............................................ ... 31
Inspection 3: Warning Lamp Blinks When Ignition
Switch Is Turned On ............................................ ... 33
Inspection 4: Turn Signal Lamp Blinks When Ignition
Switch Is Turned On ............................................ ... 34
Inspection 5: ID Registration Can Not Be Completed ... 34
REMOVAL AND INSTALLATION .......................... ... 35
Transmitter .......................................................... ... 35
REMOVAL ........................................................ ... 35
INSTALLATION ................................................ ... 35
SERVICE DATA ..................................................... ... 37
Road Wheel ......................................................... ... 37
Tire ...................................................................... ... 37
Tightening Torque ................................................ ... 37
Page 4695 of 4731
WT-2
PREPARATION
Revision: 2005 July 2005 FX
PREPARATIONPFP:00002
Special Service ToolsAES000JI
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsAES000JJ
Tool number
(Kent-Moore No.)
Tool name Description
(J45295)
Transmitter activation tool ID registration
SEIA0462E
Tool name Description
Power tool Removing wheel nuts
PBIC0190E
Page 4696 of 4731

NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING WT-3
C
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K L
M A
B
WT
Revision: 2005 July 2005 FX
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartAES000JK
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: Applicable
Reference page
FAX-4
,
FSU-6 WT-4—
—
—
—
—
—
NVH in PR section
NVH in RFD section
NVH in FAX and FSU section
NVH in RAX and RSU section
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
NVH in FAX, RAX section
NVH in BR section
NVH in PS section
Possible cause and SUSPECTED PARTS
Improper installation, looseness
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
PROPELLER SHAFT
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKE
STEERING
Symptom TIRES Noise
× ×××××× ×××× ××××
Shake × ××××× ×× ×× ××××
Vibration ×××××××
Shimmy × ××××××× ×× × ××
Judder × ××××× × ×× × ××
Poor quality ride
or handling × ××××× × ×× ×
ROAD WHEEL Noise
× ×× × ××××× ×××
Shake × ×× × × ××× ×××
Shimmy, Judder × ×× × ××× ××
Poor quality ride
or handling × ×× × ×××