ACTION TEST ACS-11
[ICC]
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Revision: 2005 July 2005 FX
Check For Increase Of Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed increases by 1 MPH (1.6 km/h for CANADA models) as RESUME/ACCELERATE switch is pushed.
NOTE:
If the RESUME/ACCELERATE switch is kept lifting up during cruise control driving, the vehicle speed
increases until the switch is released.
The maximum set speed is 90 MPH (144 km/h for CANADA models).
Check For Decrease Of Cruising Speed
1. Set the conventional (fixed speed) cruise control mode at desired speed.
2. Check if the set speed decreases by 1 MPH (1.6 km/h for CANADA models) as SET/COAST switch is pushed.
NOTE:
Conventional (fixed speed) cruise control mode is automatically turned off when the driving speed lowers
to 20 MPH (32 km/h for CANADA models).
The lowest set speed is 25 MPH (40 km/h for CANADA models).
Check For Cancellation Of Conventional (Fixed Speed) Cruise Control Mode (Normal Driving
Condition) In The Following Cases:
Refer to ACS-9, "Check For Cancellation Of Vehicle-To-Vehicle Distance Control Mode (Normal Driving Con-
dition) In The Following Cases:" .
Check For Restoring Speed That Is Set By Conventional (Fixed Speed) Cruise Control Mode
Before ICC Cancellation
Refer to ACS-9, "Check For Restoring Speed That Is Set By Vehicle-To-Vehicle Distance Control Mode Before
Cancellation" .
Check For MAIN Switch
1. Start the engine. Then, check the following operations are car-
ried correctly.
2. “CRUISE” lamp illuminates and ICC system indicator goes off when MAIN switch is pressed “ON” for more than 1.5 seconds,
and then ready for operation. The illumination goes off when
MAIN switch is turned to OFF.
3. “CRUISE” illumination go off when the key switch is turned to OFF while MAIN switch is ON.
Check For RESUME/ACCELERATE, SET/COAST, CANCEL Switches
1. Check if RESUME/ACCELERATE, SET/COAST, CANCEL switches are operated smoothly.
2. Check if buttons come up as hand is released from the buttons.
SKIA6188E
AT-4Revision: 2005 July 2005 FX
In “N” Position, Vehicle Moves .............................
.196
Large Shock (“N” to “D” Position) ........................ .197
Vehicle Does Not Creep Backward in “R” Position .200
Vehicle Does Not Creep Forward in “D” Position . .203
Vehicle Cannot Be Started from D
1 ..................... .205
A/T Does Not Shift: D
1 → D2 ............................... .208
A/T Does Not Shift: D
2 → D3 ............................... .210
A/T Does Not Shift: D
3 → D4 ............................... .212
A/T Does Not Shift: D
4 → D5 ............................... .215
A/T Does Not Perform Lock-up ........................... .217
A/T Does Not Hold Lock-up Condition ................. .219
Lock-up Is Not Released ..................................... .221
Engine Speed Does Not Return to Idle ............... .221
Cannot Be Changed to Manual Mode ................. .223
A/T Does Not Shift: 5th Gear → 4th Gear ........... .223
A/T Does Not Shift: 4th Gear → 3rd Gear ........... .225
A/T Does Not Shift: 3rd Gear → 2nd Gear .......... .227
A/T Does Not Shift: 2nd Gear → 1st Gear ........... .229
Vehicle Does Not Decelerate by Engine Brake ... .231
SHIFT CONTROL SYSTEM ................................... .233
Control Device Removal and Installation ............. .233
Control Rod Removal and Installation ................. .234
Adjustment of A/T Position .................................. .235
Checking of A/T Position ..................................... .235
A/T SHIFT LOCK SYSTEM .................................... .236
Description ........................................................... .236
Shift Lock System Electrical Parts Location ........ .236
Wiring Diagram — AT — SHIFT .......................... .237
Diagnostic Procedure .......................................... .238
KEY INTERLOCK CABLE ..................................... .240
Components ........................................................ .240
Removal and Installation ..................................... .241
ON-VEHICLE SERVICE ......................................... .243
Control Valve with TCM and A/T Fluid Temperature
Sensor 2 .............................................................. .243
Parking Components (2WD Models Only) ........... .255
Rear Oil Seal ....................................................... .262
Revolution Sensor Components (2WD Models Only) ....................................................................
.263
AIR BREATHER HOSE .......................................... .268
Removal and Installation ...................................... .268
TRANSMISSION ASSEMBLY ................................ .270
Removal and Installation (2WD Models) .............. .270
Removal and Installation (AWD Models) ............. .273
OVERHAUL ............................................................ .278
Components ......................................................... .278
Oil Channel .......................................................... .286
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .288
DISASSEMBLY ...................................................... .290
Disassembly ......................................................... .290
REPAIR FOR COMPONENT PARTS ..................... .308
Oil Pump .............................................................. .308
Front Sun Gear, 3rd One-way Clutch ................... .311
Front Carrier, Input Clutch, Rear Internal Gear .... .313
Mid Sun Gear, Rear Sun Gear, High and Low
Reverse Clutch Hub ............................................. .318
High and Low Reverse Clutch ............................. .323
Direct Clutch ........................................................ .326
ASSEMBLY ............................................................ .328
Assembly (1) ........................................................ .328
Adjustment ........................................................... .341
Assembly (2) ........................................................ .344
SERVICE DATA AND SPECIFICATIONS (SDS) ... .351
General Specifications ......................................... .351
Vehicle Speed at Which Gear Shifting Occurs ..... .351
Vehicle Speed at Which Lock-up Occurs/Releases .352
Stall Speed ........................................................... .352
Line Pressure ....................................................... .352
A/T Fluid Temperature Sensor ............................. .352
Turbine Revolution Sensor ................................... .353
Vehicle Speed Sensor A/T (Revolution Sensor) .. .353
Reverse Brake ..................................................... .353
Total End Play ...................................................... .353
TROUBLE DIAGNOSIS AT-47
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Revision: 2005 July 2005 FX
DIAGNOSTIC WORKSHEET
Information from Customer
KEY POINTS
WHAT ..... Vehicle and A/T model
WHEN ..... Date, Frequencies
WHERE ..... Road conditions
HOW..... Operating conditions, Symptoms
Diagnostic Worksheet Chart
Customer name MR/MS Model and Year VIN
Trans. Model Engine Mileage
Malfunction Date Manuf. Date In Service Date
Frequency ❏ Continuous ❏ Intermittent ( times a day)
Symptoms ❏ Vehicle does not move. ( ❏ Any position ❏ Particular position)
❏ No up-shift ( ❏ 1st → 2nd ❏ 2nd → 3rd ❏ 3rd → 4th ❏ 4th → 5th)
❏ No down-shift ( ❏ 5th → 4th ❏ 4th → 3rd ❏ 3rd → 2nd ❏ 2nd → 1st)
❏ Lock-up malfunction
❏ Shift point too high or too low.
❏ Shift shock or slip ( ❏ N → D ❏ Lock-up ❏ Any drive position)
❏ Noise or vibration
❏ No kick down
❏ No pattern select
❏ Others
()
A/T CHECK indicator lamp Blinks for about 8 seconds. ❏ Continuously lit ❏ Not lit
Malfunction indicator lamp (MIL) ❏ Continuously lit ❏ Not lit
1 ❏ Read the item on cautions concerning fail-safe and understand the customer's complaint. AT- 4 3
2 ❏
A/T fluid inspection AT- 5 2❏ Leak (Repair leak location.)
❏ Sta t e
❏ Amount
3 ❏
Stall test and line pressure test AT- 5 2
, AT-
54❏ Stall test
❏ Torque converter one-way clutch
❏ Front brake
❏ High and low reverse clutch
❏ Low coast brake
❏ Forward brake
❏ Reverse brake
❏ Forward one-way clutch ❏
1st one-way clutch
❏ 3rd one-way clutch
❏ Engine
❏ Line pressure low
❏ Except for input clutch and direct
clutch, clutches and brakes OK
❏ Line pressure inspection - Suspected part:
AT-234
SHIFT CONTROL SYSTEM
Revision: 2005 July 2005 FX
REMOVAL
1. Disconnect lower lever of control device and control rod.
2. Remove knob cover below selector lever knob downward.
3. Pull lock pin out of selector lever knob.
4. Remove selector lever knob.
5. Remove console finisher.
Refer to IP-10, "Component Parts Drawing" .
6. Remove center console.
Refer to IP-10, "Component Parts Drawing" .
7. Remove key interlock cable from control device.
Refer to AT- 2 4 1 , "Removal and Installation" .
8. Disconnect A/T device harness connector.
9. Remove control device assembly.
INSTALLATION
Install in reverse order of removal. Be careful of the following:
After installation is completed, adjust and check A/T position.
Control Rod Removal and InstallationACS009AZ
CONTROL ROD COMPONENTS
REMOVAL
1. Disconnect lower lever of control device and control rod.
2. Remove manual lever from transmission.
3. Remove control rod from vehicle.
SCIA4954E
1. Control device assembly 2. Transmission 3. Manual lever
4. Control rod 5. Lower lever
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AT-236
A/T SHIFT LOCK SYSTEM
Revision: 2005 July 2005 FX
A/T SHIFT LOCK SYSTEMPFP:34950
DescriptionACS002RT
The mechanical key interlock mechanism also operates as a shift lock:
With the ignition switch turned to ON, the selector lever cannot be shifted from “P” position to any other
position unless the brake pedal is depressed.
With the key removed, the selector lever cannot be shifted from “P” position to any other position.
The key cannot be removed unless the selector lever is placed in “P” position.
The shift lock and key interlock mechanisms are controlled by the ON-OFF operation of the shift lock sole-
noid and by the operation of the rotator and slider located inside the key cylinder.
Shift Lock System Electrical Parts LocationACS002RU
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AT-238
A/T SHIFT LOCK SYSTEM
Revision: 2005 July 2005 FX
Diagnostic ProcedureACS002RW
SYMPTOM 1:
Selector lever cannot be moved from “P” position with key in ON position and brake pedal
applied.
Selector lever can be moved from “P” position with key in ON position and brake pedal released.
Selector lever can be moved from “P” position when key is removed from key cylinder.
SYMPTOM 2:
Ignition key cannot be removed when selector lever is set to “P” position.
Ignition key can be removed when selector lever is set to any position except “P” position.
1. CHECK KEY INTERLOCK CABLE
Check the key interlock cable for damage.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace key interlock cable. Refer to AT- 2 4 0 , "
KEY INTERLOCK CABLE" .
2. CHECK SELECTOR LEVER POSITION
Check the selector lever position for damage. Refer to AT- 2 3 5 , "
Checking of A/T Position"
OK or NG
OK >> GO TO 3.
NG >> Adjust control linkage. Refer to AT- 2 3 5 , "
Adjustment of A/T Position" .
3. CHECK SHIFT LOCK SOLENOID AND PARK POSITION SWITCH
1. Connect A/T device harness connector.
2. Turn ignition switch ON.
3. Selector lever is set in “P” position.
4. Check operation sound.
OK or NG
OK >> INSPECTION END
NG >> GO TO 4.
4. CHECK POWER SOURCE
1. Turn ignition switch ON. (Do not start engine.)
2. Check the voltage between A/T device harness connector termi- nal 1 and ground. Refer to AT- 2 3 7 , "
Wiring Diagram — AT —
SHIFT" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 5.
Condition Brake pedal Operation sound
When ignition switch is turned to
ON and selector lever is set in
“P” position. Depressed Yes
Released No
Condition Brake pedal Data (Approx.)
When ignition switch is turned to
ON. Depressed Battery voltage
Released 0V
SCIA2122E
AT-240
KEY INTERLOCK CABLE
Revision: 2005 July 2005 FX
KEY INTERLOCK CABLEPFP:34908
ComponentsACS002RX
CAUTION:
Install key interlock cable in such a way that it will not be damaged by sharp bends, twists or inter-
ference with adjacent parts.
After installing key interlock cable to control device, make sure that casing cap and bracket are
firmly secured in their positions. If casing cap be removed with an external load of less than 39.2 N
(4.0 kg, 8.8 lb), replace key interlock cable with new one.
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KEY INTERLOCK CABLE AT-241
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Revision: 2005 July 2005 FX
Removal and InstallationACS006H9
REMOVAL
1. Unlock slider by squeezing lock tabs on slider from adjuster
holder.
2. Remove casing cap from bracket of control device assembly and remove interlock rod from adjuster holder.
3. Remove holder from key cylinder and remove key interlock cable.
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