2001 NISSAN X-TRAIL Service Repair Manual

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Page 305 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual OIL COOLER
LU-25
[YD22DDTi]
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OIL COOLERPFP:21305
Removal and InstallationEBS00OE8
CAUTION:
●Be careful not to get burned when the engine and engine oil are hot.
●When remo

Page 306 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual LU-26
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Standard and LimitEBS00CTZ
OIL PRESSURE
OIL PUMP
Unit: mm (in)
REGULATOR VALVE
Unit: mm (in)
OIL

Page 307 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION
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CO
ENGINE COOLING SYSTEM
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PRECAUTIONS .......................................................... 3
Precautions For Liqu

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
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SECTION
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ENGINE COOLING SYSTEM
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PRECAUTIONS .......................................................... 3
Precautions For Liquid Gasket ................................. 3
REMOVAL OF LIQUID GASKET .......................... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
OVERHEATING CAUSE ANALYSIS .......................... 5
Troubleshooting Chart .............................................. 5
COOLING SYSTEM .................................................... 7
Cooling Circuit .......................................................... 7
System Drawing ....................................................... 8
ENGINE COOLANT .................................................... 9
Inspection ................................................................. 9
LEVEL CHECK ..................................................... 9
CHECKING RADIATOR SYSTEM FOR LEAKS ..... 9
Changing Engine Coolant ........................................ 9
DRAINING ENGINE COOLANT ........................... 9
REFILLING ENGINE COOLANT ........................ 10
FLUSHING COOLING SYSTEM ......................... 10
RADIATOR .................................................................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION .................................................... 11
Disassembly and Assembly Radiator Fan ............. 12
DISASSEMBLY ................................................... 12
ASSEMBLY ......................................................... 12
Checking Radiator Cap .......................................... 12
Checking Radiator .................................................. 13
RADIATOR (ALUMINUM TYPE) .............................. 14
Disassembly and Assembly ................................... 14
PREPARATION ................................................... 14
DISASSEMBLY ................................................... 14
ASSEMBLY ......................................................... 15
INSPECTION ...................................................... 17WATER PUMP .......................................................... 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSPECTION AFTER REMOVAL ....................... 19
INSTALLATION ................................................... 19
INSPECTION AFTER INSTALLATION ................ 19
THERMOSTAT AND WATER CONTROL VALVE .... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................
... 21
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 22
Standard and Limit .................................................. 22
CAPACITY ........................................................... 22
THERMOSTAT .................................................... 22
WATER CONTROL VALVE ................................. 22
RADIATOR ....................................................... ... 22
Tightening Torque ................................................... 22
YD22DDTi
PRECAUTIONS ........................................................ 23
Precautions For Liquid Gasket ............................... 23
REMOVAL OF LIQUID GASKET ......................... 23
LIQUID GASKET APPLICATION PROCEDURE ... 23
PREPARATION ......................................................... 24
Special Service Tools ............................................. 24
OVERHEATING CAUSE ANALYSIS ........................ 25
Troubleshooting Chart ............................................ 25
COOLING SYSTEM .................................................. 27
Cooling Circuit ........................................................ 27
System Drawing ..................................................... 28
ENGINE COOLANT .................................................. 29
Inspection ............................................................... 29
LEVEL CHECK .................................................... 29
CHECKING RADIATOR SYSTEM FOR LEAKS ... 29
Changing Engine Coolant ....................................... 29
DRAINING ENGINE COOLANT .......................... 29
REFILLING ENGINE COOLANT ......................... 30
FLUSHING COOLING SYSTEM ......................... 31

Page 308 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CO-2
RADIATOR ................................................................ 32
Removal and Installation ........................................ 32
REMOVAL ......................................

CO-2
RADIATOR ................................................................ 32
Removal and Installation ........................................ 32
REMOVAL ........................................................... 32
INSTALLATION .................................................... 32
Disassembly and Assembly Radiator Fan .............. 33
DISASSEMBLY ................................................... 33
ASSEMBLY ......................................................... 33
Checking Radiator Cap .......................................... 33
Checking Radiator .................................................. 34
RADIATOR (ALUMINUM TYPE) ............................... 35
Disassembly and Assembly .................................... 35
PREPARATION ................................................... 35
DISASSEMBLY ................................................... 35
ASSEMBLY ......................................................... 36
INSPECTION ....................................................... 38WATER PUMP ........................................................... 39
Removal and Installation ......................................... 39
REMOVAL ............................................................ 39
INSPECTION AFTER REMOVAL ........................ 39
INSTALLATION .................................................... 40
INSPECTION AFTER INSTALLATION ................ 40
THERMOSTAT AND WATER PIPING ....................... 41
Removal and Installation ......................................... 41
REMOVAL ............................................................ 41
INSPECTION AFTER REMOVAL ........................ 42
INSTALLATION .................................................... 42
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 43
Standard and Limit .................................................. 43
CAPACITY ........................................................... 43
THERMOSTAT ..................................................... 43
RADIATOR ........................................................... 43
Tightening Torque ................................................... 43

Page 309 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual PRECAUTIONS
CO-3
[QR]
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[QR]PRECAUTIONSPFP:00001
Precautions For Liquid GasketEBS00MRX
REMOVAL OF LIQUID GASKET
●After removing the mounting bolts and nuts, separate the mati

PRECAUTIONS
CO-3
[QR]
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[QR]PRECAUTIONSPFP:00001
Precautions For Liquid GasketEBS00MRX
REMOVAL OF LIQUID GASKET
●After removing the mounting bolts and nuts, separate the mating
surface using a seal cutter and remove the old liquid gasket
sealing.
CAUTION:
Be careful not to damage the mating surfaces.
●In areas where the cutter is difficult to use, use a plastic hammer
to lightly tap the areas where the liquid gasket is applied.
CAUTION:
If for some unavoidable reason a tool such as a flat-blade
screwdriver is used, be careful not to damage the mating
surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using a scraper, remove the old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.
●Remove the liquid gasket completely from the groove of the
liquid gasket application surface, mounting bolts and bolt
holes.
2. Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3. Attach the liquid gasket to the tube presser.
Use Genuine Liquid Gasket or equivalent.
4. Apply the liquid gasket without breaks to the specified location
with the specified dimensions.
●If there is a groove for the liquid gasket application, apply the
liquid gasket to the groove.
●As for the bolt holes, normally apply the liquid gasket inside
the holes. If specified, it should be applied outside the holes.
Make sure to read the instruction in this manual.
●Within five minutes of liquid gasket application, install the mat-
ing component.
●If the liquid gasket protrudes, wipe it off immediately.
●Do not retighten after the installation.
●After 30 minutes or more have passed from the installation, fill
the engine oil and engine coolant.
CAUTION:
If there are instructions in this manual, observe them.
PBIC0275E
PBIC0003E
EMA0622D
SEM159F

Page 310 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CO-4
[QR]
PREPARATION
PREPARATION
PFP:00002
Special Service ToolsEBS00KOC
Tool number
Tool nameDescription
WS39930000
Tube presserPressing the tube of liquid gasket
EG17650301
Radiator cap tester adap

Page 311 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual OVERHEATING CAUSE ANALYSIS
CO-5
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OVERHEATING CAUSE ANALYSISPFP:00012
Troubleshooting ChartEBS00KOD
Symptom Check items
Cooling sys-
tem parts
malfunctionPoor heat transf

Page 312 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CO-6
[QR]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at e

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