2001 NISSAN X-TRAIL Service Repair Manual

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Page 1961 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual PREPARATION
CL-3
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PREPARATIONPFP:00002
Special Service ToolsECS008B7
Tool name
Tool numberDescription
Flare nut torque wrench
GG94310000
a: 10 mm (0.39 in)Removing and inst

Page 1962 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CL-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting ChartECS008B8
Use the chart below to help you find the ca

Page 1963 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CLUTCH PEDAL
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CLUTCH PEDALPFP:46540
On-Vehicle Inspection and AdjustmentECS001WB
HEIGHT ADJUSTMENT
1. Check that clutch pedal height H1 from upper surface of

CLUTCH PEDAL
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CLUTCH PEDALPFP:46540
On-Vehicle Inspection and AdjustmentECS001WB
HEIGHT ADJUSTMENT
1. Check that clutch pedal height H1 from upper surface of the
dash panel is within the specified range.
2. If pedal height H
1 is outside the specification, loosen pedal
stopper bolt (or ASCD clutch switch) lock nut B and turn pedal
stopper bolt (or ASCD clutch switch) to adjust.
3. When pedal height comes into the specified range, tighten stop-
per bolt (or ASCD clutch switch) lock nut B to the specified
torque.
4. Check that free play A at pedal pad top surface and pedal height
H
2 when clutch is disengaged are within the specified ranges below.
5. Check that free play A at pedal pad top surface and pedal height
H
2 when clutch is disengaged are within the specified ranges
below. If it is outside the specification, loosen lock nut A and turn
push rod to adjust.
CAUTION:
Threaded end of the push rod must be positioned inside the
clevis.
6. Tighten lock nut A to the specified torque.
CLUTCH SWITCH POSITION ADJUSTMENT
●Adjust the clutch switch position until, with the clutch pedal
depressed, the clearance between the stopper rubber and
threaded end of the clutch switch is within the range specified as
clearance C. Tighten lock nut D.Pedal height H
1 (RHD models):
171 - 181 mm (6.73 - 7.13 in)
Pedal height H
1 (LHD models):
167 - 177 mm (6.57 - 6.97 in)
Lock nut B:
With Pedal stopper bolt:
: 15.7 - 21.6 N·m (1.6 - 2.2 kg-m, 12 - 15 ft-lb)
With ASCD clutch switch:
: 11.8 - 14.7 N·m (1.2 - 1.4 kg-m, 9 - 10 ft-lb)
A: Pedal free play at the pedal pad:
9 - 16 mm (0.35 - 0.63 in)
[Looseness at clevis pin: 1.0 - 3.0 mm (0.039 - 0.118 in)]
Pedal height H
2 when clutch is disengaged:
85 mm (3.35 in) or more
SCIA1097E
Lock nut A:
: 7.8 - 11.8 N·m (0.8 - 1.2 kg-m, 69 - 104 in-lb)
SCIA0810E
Clearance C:
0.1 - 1.0 mm (0.004 - 0.039 in)
Lock nut D:
: 11.8 - 14.7 N·m (1.2 - 1.4 kg-m, 9 - 10 ft-lb)
SCIA0823E

Page 1964 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CL-6
CLUTCH PEDAL
FREE PLAT INSPECTION
●Press the clutch pedal by hand until certain resistance can be
felt. Using a scale, check that the free play is within the specified
range.
CLEARANC

Page 1965 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CLUTCH PEDAL
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NOTE:
Install clutch pedal assembly and adjust the pedal height. Tighten pedal stopper bolt (or ASCD clutch switch)
to the specified torque.
INSPECTION AFTE

Page 1966 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CL-8
CLUTCH FLUID
CLUTCH FLUID
PFP:00017
Air Bleeding ProcedureECS008B9
CAUTION:
●Monitor fluid level in the reservoir tank to make sure it does
not empty.
●Do not spill clutch fluid onto pa

Page 1967 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CLUTCH MASTER CYLINDER
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CLUTCH MASTER CYLINDERPFP:30610
Removal and InstallationECS008BA
—RHD model—
—LHD model—
SCIA0324E
1. Clevis pin 2. Snap pin 3. Clevis
4.

Page 1968 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CL-10
CLUTCH MASTER CYLINDER
REMOVAL
1. Using one of the following methods, remove hose from the nipple.
●Drain clutch fluid from reservoir tank and remove hose.
●Remove hose from the nipple.

CL-10
CLUTCH MASTER CYLINDER
REMOVAL
1. Using one of the following methods, remove hose from the nipple.
●Drain clutch fluid from reservoir tank and remove hose.
●Remove hose from the nipple. Immediately plug hose and reservoir tank to prevent clutch fluid from
dripping.
CAUTION:
Do not spill clutch fluid onto painted surfaces. If it spills, wipe up immediately and wash the
affected area with water.
2. Using a flare nut wrench, remove clutch tube.
3. Remove snap pin and clevis pin on clevis in passenger compartment to separate clutch pedal.
4. First remove the mounting nuts on the master cylinder assembly, and then the master cylinder assembly
from the vehicle.
INSTALLATION
1. Connect clutch tube to master cylinder assembly and temporarily tighten flare nut.
2. Install master cylinder assembly and tighten mounting nut to the specified torque.
3. Using a flare nut torque wrench, tighten clutch tube flare nut to the specified torque.
4. Attach clevis of the clevis pin to the clutch pedal.
5. Attach snap pin to the clevis pin.
6. Install hose to the nipple.
7. After completing this procedure, inspect and adjust pedal height and then bleed the clutch tube.
●Refer to CL-5, "On-Vehicle Inspection and Adjustment" , CL-8, "Air Bleeding Procedure" .
Disassembly and AssemblyECS008BB
DISASSEMBLY
1. Using a pin punch, remove spring pin, nipple and seal from the
cylinder body.
2. Loosen push rod lock nut. Remove clevis and lock nut.
3. Remove seat.
4. Remove stopper ring and stopper. Remove push rod from cylin-
der body while holding it securely to reduce possibility of the pis-
ton popping out.
5. Remove piston assembly and return spring.
INSPECTION AFTER DISASSEMBLY
Check for any of the conditions shown below. If any malfunction is found, replace the part concerned.
●Damaged cylinder internal wall, foreign matter, wear, corrosion, or pinhole
●Damaged or deformed nipple or reservoir tank
●Settling of the spring
●Cracked or deformed seat
ASSEMBLY
1. Apply rubber lubricant to internal surface of the cylinder body, sliding surface of piston assembly, and the
piston cup. Insert piston assembly and return spring.
2. Apply silicon grease to push rod and install stopper. Install stopper ring while holding down the push rod
by hand to prevent the piston assembly from popping out.
3. Install seat.
4. Install clevis to the push rod and tighten lock nut to the specified torque.
5. Install seal and nipple to the cylinder body. Using a pin punch, install spring pin.
SCIA0811E

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