2001 NISSAN X-TRAIL Service Repair Manual

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Page 1977 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual MT-1
MANUAL TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION
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MANUAL TRANSAXLE
PRECAUTIONS .......................................................... 3
Caution ........

MT-1
MANUAL TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
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SECTION
A
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MANUAL TRANSAXLE
PRECAUTIONS .......................................................... 3
Caution ..................................................................... 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 6
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 7
NVH Troubleshooting Chart ..................................... 7
MANUAL TRANSAXLE ......................................... 7
DESCRIPTION ............................................................ 8
Cross-Sectional View ............................................... 8
DOUBLE-CONE SYNCHRONIZER ...................... 9
REVERSE GEAR NOISE PREVENTION FUNC-
TION (SYNCHRONIZING METHOD) ................... 9
M/T OIL ..................................................................... 10
Changing M/T Oil ................................................... 10
DRAINING ........................................................... 10
FILLING ............................................................... 10
Checking M/T Oil .................................................... 10
OIL LEAKAGE AND OIL LEVEL ......................... 10
SIDE OIL SEAL .........................................................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION .................................................... 11
POSITION SWITCH .................................................. 12
Checking ................................................................ 12
BACK-UP LAMP SWITCH .................................. 12
PARK/NEUTRAL POSITION SWITCH ............... 12
CONTROL LINKAGE ............................................... 13
Removal and Installation of Control Device and
Cable ...................................................................... 13
AIR BREATHER HOSE ............................................ 14
Removal and Installation ........................................ 14
TRANSAXLE ASSEMBLY ........................................ 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSTALLATION ................................................... 16
Component Parts (RS5F51A) ................................ 17CASE AND HOUSING COMPONENTS .............. 17
GEAR COMPONENTS ....................................... 18
SHIFT CONTROL COMPONENTS ..................... 20
FINAL DRIVE COMPONENTS ........................... 21
Component Parts (RS6F51A) ................................. 22
CASE AND HOUSING COMPONENTS .............. 22
GEAR COMPONENTS ....................................... 23
SHIFT CONTROL COMPONENTS ..................... 25
FINAL DRIVE COMPONENTS ........................... 26
Disassembly and Assembly (RS5F51A) ................. 26
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 30
Disassembly and Assembly (RS6F51A) ................. 35
DISASSEMBLY ................................................... 35
ASSEMBLY ......................................................... 39
Adjustment (RS5F51A) ........................................... 45
INPUT SHAFT END PLAY .................................. 45
MAINSHAFT END PLAY ..................................... 46
DIFFERENTIAL SIDE BEARING PRELOAD ...... 47
REVERSE IDLER GEAR END PLAY .................. 48
Adjustment (RS6F51A) ........................................... 49
INPUT SHAFT END PLAY .................................. 49
MAINSHAFT END PLAY ..................................... 50
DIFFERENTIAL SIDE BEARING PRELOAD ...... 51
REVERSE IDLER GEAR END PLAY .................. 52
INPUT SHAFT AND GEARS .................................... 54
Assembly and Disassembly (RS5F51A) ................. 54
DISASSEMBLY ................................................... 54
INSPECTION AFTER DISASSEMBLY ................ 55
ASSEMBLY ......................................................... 57
Assembly and Disassembly (RS6F51A) ................. 61
DISASSEMBLY ................................................... 61
INSPECTION AFTER DISASSEMBLY ................ 62
ASSEMBLY ......................................................... 64
MAINSHAFT AND GEARS ....................................... 68
Assembly and Disassembly (RS5F51A) ................. 68
DISASSEMBLY ................................................... 68
INSPECTION AFTER DISASSEMBLY ................ 69

Page 1978 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual MT-2
ASSEMBLY ......................................................... 71
Assembly and Disassembly (RS6F51A) ................. 76
DISASSEMBLY ................................................... 76

MT-2
ASSEMBLY ......................................................... 71
Assembly and Disassembly (RS6F51A) ................. 76
DISASSEMBLY ................................................... 76
INSPECTION AFTER DISASSEMBLY ................ 77
ASSEMBLY ......................................................... 79
REVERSE IDLER SHAFT AND GEARS .................. 84
Assembly and Disassembly (RS5F51A) ................. 84
DISASSEMBLY ................................................... 84
INSPECTION AFTER DISASSEMBLY ................ 84
ASSEMBLY ......................................................... 85
Assembly and Disassembly (RS6F51A) ................. 85
DISASSEMBLY ................................................... 85
INSPECTION AFTER DISASSEMBLY ................ 85
ASSEMBLY ......................................................... 86
FINAL DRIVE ............................................................ 87
Assembly and Disassembly (RS5F51A) ................. 87
PRE-INSPECTION .............................................. 87
DISASSEMBLY ................................................... 87
INSPECTION AFTER DISASSEMBLY ................ 88
ASSEMBLY ......................................................... 88
Assembly and Disassembly (RS6F51A) ................. 90
PRE-INSPECTION .............................................. 90
DISASSEMBLY ................................................... 91
INSPECTION AFTER DISASSEMBLY ................ 92
ASSEMBLY ......................................................... 92
SHIFT CONTROL ...................................................... 95
Inspection (RS5F51A) ............................................ 95
SHIFT FORK ....................................................... 95
Inspection (RS6F51A) ............................................ 96
SHIFT FORK ....................................................... 96SERVICE DATA AND SPECIFICATIONS (SDS) ...... 97
General Specifications ......................................... ... 97
TRANSAXLE ........................................................ 97
FINAL GEAR ........................................................ 98
Gear End Play ......................................................... 98
Clearance Between Baulk Ring and Gear .............. 98
3RD,4TH,5TH,6TH & REVERSE BAULK RING ... 98
1ST AND 2ND DOUBLE BAULK RING ............... 98
Available Snap Rings ........................................... ... 99
INPUT SHAFT SPACER ...................................... 99
6TH BUSHING ..................................................... 99
5TH MAIN GEAR ................................................. 99
Available C-Rings ................................................... 99
MAINSHAFT C-RING .......................................... 99
Available Thrust Washer .......................................100
INPUT SHAFT THRUST WASHER ...................100
DIFFERENTIAL SIDE GEAR THRUST WASHER
.100
Available Adjusting Shims .....................................100
MAINSHAFT ADJUSTING SHIM .......................100
INPUT SHAFT REAR BEARING ADJUSTING
SHIM ..................................................................101
MAINSHAFT REAR BEARING ADJUSTING
SHIM ..................................................................101
REVERSE IDLER GEAR ADJUSTING SHIM ....101
6TH MAIN GEAR ADJUSTING SHIM ................101
Available Shims ....................................................102
BEARING PRELOAD .........................................102
DIFFERENTIAL SIDE BEARING ADJUSTING
SHIM(S) .............................................................102

Page 1979 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual PRECAUTIONS
MT-3
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PRECAUTIONSPFP:00001
CautionECS008BM
●Do not reuse transaxle oil, once it has been drained.
●Check oil level or replace oil with vehicle on level ground.

Page 1980 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual MT-4
PREPARATION
PREPARATION
PFP:00002
Special Service ToolsECS008BN
Tool name
Tool numberDescription
Puller
KV381054S0
●Side bearing outer race removal
●Mainshaft front bearing removal
Drift
S

Page 1981 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual PREPARATION
MT-5
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MTDrift
ST33052000
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.
●Welch plug installation
●Input shaft rear bearing removal
●Input shaft bearing spac

Page 1982 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual MT-6
PREPARATION
Commercial Service Tools
ECS008BO
Puller
ST30031000●Measuring wear of 1st and 2nd baulk ring
Drift
KV40101630
a: 68 mm (2.68 in) dia.
b: 60 mm (2.36 in) dia.
●Reverse main gea

Page 1983 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
MT-7
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NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartECS008BP
Use the chart belo

Page 1984 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual MT-8
DESCRIPTION
DESCRIPTION
PFP:00000
Cross-Sectional ViewECS008BQ
SCIA0749E

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