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HYDRAULIC LINE
PS-35
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PS
2. YD22DDTi ENGINE MODEL
SGIA0106E
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PS-36
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
WheelEGS0004P
Steering AngleEGS0004Q
Steering ColumnEGS0004R
Steering LinkageEGS0004S
Steering wheel axial endplay: 0 mm (0 in)
Steering wheel free play 0 - 35 mm (0 - 1.38 in)
Inner wheel Minimum 36°
Nominal 39°
Maximum 40°
Outer wheel31°
Steering column length L 543 mm (21.38 in)
STC1136D
Steering gear type PR24AD
Tie rod ball joint outer
socketSwing torque 0.30 - 2.94 N·m (0.03 - 0.30 kg-m, 3 - 26 in-lb)
Measurement on spring balance
(Measuring point: stud bolt hole)4.84 - 47.4 N (0.49 - 4.84 kg, 1.08 - 10.7 lb)
Rotating torque 0.30 - 2.94 N·m (0.03 - 0.30 kg-m, 3 - 26 in-lb)
Axial endplay 0.5 mm (0.02 in) or less
Tie rod ball joint inner
socketSwing torque 1.0 - 7.8 N·m (0.1 - 0.8 kg-m, 9 - 69 in-lb)
Measured value of spring scale (measuring
point: mark)5.2 - 41 N (0.53 - 4.1 kg, 1.17 - 9.07 lb)
Axial endplay 0.2 mm (0.008 in) or less
Tie rod length “L”169.67 mm (6.68 in)
SGIA0462E
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SERVICE DATA AND SPECIFICATIONS (SDS)
PS-37
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PS
Steering GearEGS0004T
Oil PumpEGS0004U
Steering FluidEGS0004V
Steering gear model PR24AD
Rack neutral position,
dimension (L)66.5 mm (2.618 in)
Retainer adjustmentAdjusting screw lock nut tightening torque 39 - 59 N·m (4.0 - 6.0 kg-m, 29 - 43 ft-lb)
Primary Adjusting screw tightening torque 4.9 - 5.9 N·m (0.5 - 0.6 kg-m, 44 - 52 in-lb)
Re-tightening torque after tightened 4.9 - 5.9 N·m (0.5 - 0.6 kg-m, 44 - 52 in-lb)
Loosen the adjusting screws. 60 - 80°
Rack sliding torque:Range within ±11.5 mm from
neutral position
(Power ON)Area average value1.67 - 2.25 N·m (0.17 - 0.22 kg-m, 1.3 - 1.6
ft-lb)
Allowable variation 0.98 N·m (0.10 kg-m, 1 ft-lb) or less
Whole area (at power OFF)Peak value 2.94 N· m (0.30 kg-m, 2 ft-lb) or less
Allowable variation 1.47 N ·m (0.15 kg-m, 1 ft-lb) or less
SGIA0463E
Oil pump relief hydraulic pressure
8,140 - 8,728 (81.4 - 87.3 bar, 83 - 89 kg/cm2 , 1,180 - 1,266 psi)
Fluid capacity
Approx. 1.0 (7/8 lmp qt)
Page 2948 of 3833
PS-38
SERVICE DATA AND SPECIFICATIONS (SDS)
Page 2949 of 3833

FAX-1
FRONT AXLE
D DRIVELINE/AXLE
CONTENTS
C
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SECTION
A
B
FA X
FRONT AXLE
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 6
NVH Troubleshooting Chart ..................................... 6
FRONT WHEEL HUB AND KNUCKLE ...................... 7
On-Vehicle Inspection .............................................. 7
FRONT WHEEL BEARINGS ................................ 7
Removal and Installation .......................................... 7
REMOVAL ............................................................. 7
INSTALLATION ..................................................... 8
Disassembly and Assembly ..................................... 8
DISASSEMBLY ..................................................... 8
INSPECTION AFTER DISASSEMBLY ................. 9
ASSEMBLY ........................................................... 9FRONT DRIVE SHAFT ............................................. 11
Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSPECTION AFTER REMOVAL ....................... 12
INSTALLATION ................................................... 12
Disassembly and Assembly .................................... 13
DISASSEMBLY ................................................... 13
INSPECTION AFTER DISASSEMBLY ................ 14
ASSEMBLY ......................................................... 15
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 17
Wheel Bearing ........................................................ 17
Drive Shaft .............................................................. 17
ZF100SS86, ZF100SS86F, ZF100SS86F+B ...... 17
Dynamic Damper ................................................. ... 17
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FAX-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
CautionEDS0005P
●When installing rubber parts, final tightening must be carried out under unladen condition* with tires on
ground.
●Oil will shorten the life of rubber bushes. Be sure to wipe off any spilled oil.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
●After installing removed suspension parts, check wheel alignment and adjust if necessary.
Observe the following precautions when disassembling and servicing drive shaft.
●Perform work in a location which is as dust-free and dirt-free as possible.
●Before disassembling and servicing, clean the outside of parts.
●Disassembly and service location must be taken to prevent the entry of foreign objects.
●Disassembled parts must be carefully reassembled in the correct order. If work is interrupted, a clean
cover must be placed over parts.
●Paper shop cloths must be used. Fabric shop cloths must not be used because of the danger of lint adher-
ing to parts.
●Disassembled parts (except for rubber parts) should be cleaned with kerosene which shall be removed by
blowing with air or wiping with paper shop cloths.
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PREPARATION
FAX-3
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FA X
PREPARATIONPFP:00002
Special Service ToolsEDS0005Q
Tool number
Tool nameDescription
HT7252000
Ball joint removerRemoving tie-rod outer end and lower ball
joint
KV38107800
Protector
a: 29 mm (1.14 in) dia.
KV38105500
Protector
a: 40 mm (1.57 in) dia.Installing the drive shaft
ST17130000
Drift
a: 32 mm (1.26 in) dia.
b: 60 mm (1.57 in) dia.Disassembling support bearings
ST35271000
Drift
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.Assembling support bearings
Installing wheel bearings
ST33252000
Drift
a: 82 mm (3.23 in) dia.
b: 60 mm (2.36 in) dia.Assembling support bearings
KV38100500
Drift
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.Installing ABS sensor rotors
KV40101840
Collar
a: 67 mm (2.64 in) dia.
b: 85 mm (3.35 in) dia.Installing ABS sensor rotors
S-NT146
ZZA0835D
ZZA0836D
ZZA0837D
ZZA0838D
ZZA0701D
Z Z A 111 3 D
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FAX-4
PREPARATION
ST36230000
Sliding hammerRemoving wheel hubs
KV40104100
AttachmentRemoving wheel hubs
ST33061000
Drift
a: 28.5 mm (1.122 in) dia.
b: 38.0 mm (1.496 in) dia.Removing inner race on outer side of wheel
bearings
ST30031000
Bearing replacerRemoving inner race on outer side of wheel
bearings
ST35271000
Drift
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.Installing wheel bearings
KV401053S0
Drift set
KV40105310
Drift
a: 89.1 mm (3.508 in) dia.
b: 80.7 mm (3.177 in) dia.
KV40105320
KV40105330Installing wheel hubs
ST35300000
Drift
a: 45.1 mm (1.776 in) dia.
b: 59 mm (2.32 in) dia.Installing wheel hubs Tool number
Tool nameDescription
ZZA0803D
ZZA0804D
ZZA0969D
ZZA0700D
ZZA0814D
ZZA0808D
ZZA0881D