Page 3449 of 3833
INTAKE DOOR MOTOR
MTC-23
C
D
E
F
G
H
I
K
L
MA
B
MTC
INTAKE DOOR MOTORPFP:27730
Removal and InstallationEJS000XM
1. Remove the blower unit.
2. Remove the intake door motor from blower unit.
RJIA0056E
RJIA0571E
Page 3450 of 3833
MTC-24
HEATER UNIT
HEATER UNIT
PFP:27100
Removal and InstallationEJS001F9
REMOVAL
1. Drain coolant from cooling system.
2. Disconnect two heater hoses from heater core pipe.
3. Remove the instrument panel.
4. Remove the blower unit.
5. Remove the clips of vehicle harness from steering member.
6. Remove the instrument stay.
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
RJIA0060E
RJIA0061E
RJIA0062E
Page 3451 of 3833

HEATER UNIT
MTC-25
C
D
E
F
G
H
I
K
L
MA
B
MTC
7. Remove the mounting bolts from heater unit.
8. Remove the steering member.
9. Remove the heater unit.
INSTALLATION
1. Installation is basically the reverse order of removal.
NOTE:
When filling radiator with coolant, refer to QR engine CO-9, "
Changing Engine Coolant" , YD engine CO-29,
"Changing Engine Coolant" .
Disassembly and AssemblyEJS001FA
NOTE:
This illustration is for RHD models. The layout for LHD models is symmetrically opposite.
RJIA0063E
1. Screw 2. Air mix door link 3. Air mix door gear
4. Screw 5. Cable bracket 6. Screw
7. Foot duct (right) 8. Screw 9. Ventilator door link 2
10. Ventilator door link 2 11. Ventilator door lever 12. Main link
13. Max cool door lever 14. Defroster door lever 15. Heater case (right)
16. Defroster door 17. Ventilator door 18. Max cool door
19. Heater case (left) 20. Screw 21. Heater pipe support
22. Evaporator cover 23. Screw 24. Heater core
25. Heater core cover 26. Foot duct (left) 27. Screw
RJIA0613E
Page 3452 of 3833
MTC-26
HEATER CORE
HEATER CORE
PFP:27140
Removal and InstallationEJS000XV
1. Remove the heater unit.
2. Remove the heater pipe support.
3. Remove the foot duct and heater core cover.
4. Remove the heater core from the heater unit.
RJIA0069E
Page 3453 of 3833
MODE DOOR
MTC-27
C
D
E
F
G
H
I
K
L
MA
B
MTC
MODE DOORPFP:27181
Control Linkage adjustmentEJS001DA
MODE DOOR CONTROL CABLE
1. Turn the mode control dial to VENT position.
2. Move side link by hand and hold mode door in VENT position.
3. Pull on the cable cover in the direction of the arrow, then clamp
it.
NOTE:
After positioning control cable, check that it operates properly.
RJIA0095E
RJIA0641E
Page 3454 of 3833
MTC-28
AIR MIX DOOR
AIR MIX DOOR
PFP:27180
Control Linkage AdjustmentEJS001DB
AIR MIX DOOR CONTROL CABLE
1. Turn the temperature control dial to full cold position.
2. Move air mix door lever by hand and hold it at the full cold posi-
tion.
3. Pull on the cable cover in the direction of the arrow, then clamp
it.
NOTE:
After positioning control cable, check that it operates properly.
RJIA0085E
RJIA0615E
Page 3455 of 3833
DUCTS AND GRILLES
MTC-29
C
D
E
F
G
H
I
K
L
MA
B
MTC
DUCTS AND GRILLESPFP:27860
Removal and InstallationEJS000XW
VENTILATOR DUCT, DEFROSTER NOZZLE AND DEFROSTER DUCTS
1. Remove the instrument panel.
CENTER VENTILATOR GRILLE
1. Remove the cluster lid C. Refer to IP-5, "Removal and Installation" .
SIDE VENTILATOR GRILLE
1. Remove the instrument panel. Refer to IP-5, "Removal and
Installation" .
2. Remove the side ventilator grille.
RJIA0067E
RJIA0068E
Page 3456 of 3833
MTC-30
DUCTS AND GRILLES
FOOT DUCT
1. Remove the heater unit. Refer to MTC-24, "HEATER UNIT" .
2. Remove the foot duct.
FLOOR DUCT
1. Remove the front seats. Refer to SE-7, "FRONT SEAT" .
2. Remove the instrument lower center panel. Refer to IP-5,
"Removal and Installation" .
3. Remove the front floor duct.
4. Peel back the floor trim to a point where the floor duct is visible.
5. Remove the mounting screw and clip from the rear floor duct.
6. Remove the rear floor duct.
RJIA0069E
RJIA0070E
RJIA0071E