2001 NISSAN X-TRAIL Service Repair Manual

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Page 2633 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TRANSFER ASSEMBLY
TF-23
C
E
F
G
H
I
J
K
L
MA
B
TF
SELECTIONG ADJUSTING SHIMS
Measuring point
At gear ring bearing on transfer case
1. Measure the points F, H, I, R, and U shown in the measurement poin

Page 2634 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TF-24
TRANSFER ASSEMBLY
3. Check dimension Z on the drive gear side face.
NOTE:
Dimension Z indicates the difference between the optimum engagement and the standard dimensions in
increments of 0.01mm

TF-24
TRANSFER ASSEMBLY
3. Check dimension Z on the drive gear side face.
NOTE:
Dimension Z indicates the difference between the optimum engagement and the standard dimensions in
increments of 0.01mm (0.0004 in) written on the drive gear side face.
4. Use the formula below to calculate the thickness of adjusting shim T
2 at the ring gear bearing on the
adapter case.
5. Select the adjusting shim.
●For information on selecting an adjusting shim, refer to TF-59, "SELECTIVE PARTS" .
CAUTION:
●Only one adjusting shim can be selected.
●If no adjusting shim with the calculated value is available, select the thicker and closest one.
Pinion sleeve shim
1. Measure the points L, N and Q shown in the measurement points.
2. Check the dimension S written on the gear end of the drive pinion gear.
NOTE:
The dimension S indicates the difference between the optimum engagement and the standard dimensions
in increments of 0.01 mm (0.0004 in) written on the gear end of the drive pinion gear.
3. Use the formula below to calculate pinion sleeve shim thickness T
3 .
4. Select the pinion sleeve shim.
●For information on selecting a pinion sleeve shim, refer toTF-59, "SELECTIVE PARTS" .
CAUTION:
Only one pinion sleeve shim can be selected.
ASSEMBLY
Transfer case
1. Select the adjusting shim on the gear ring bearing.
●TF-23, "SELECTIONG ADJUSTING SHIMS". F : Value obtained by subtracting 163.00 mm (6.42 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
H : Value obtained by subtracting 83.00 mm (3.27 in) from the
reading [in increments of 0.01 mm (0.0004 in)].
J : Value obtained by subtracting 109.50 mm (4.31 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
K : Value obtained by subtracting 14.40 mm (0.5669 in) from
the reading ([n increments of 0.01 mm (0.0004 in)].
U : Value obtained by subtracting 89.50 mm (3.524 in) from
the reading [in increments of 0.01 mm (0.0004 in)].
V : Value obtained by subtracting 17.00 mm (0.67 in) from the
reading [in increments of 0.01 mm (0.0004 in)].
T
2 = (K+F-H-Z+U-J-V) × 0.01 mm (0.0004 in) + 1.49 mm (0.0587 in)
T
3 = (74.6 mm (2.937 in) + S) +N+Q-L

Page 2635 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TRANSFER ASSEMBLY
TF-25
C
E
F
G
H
I
J
K
L
MA
B
TF
2. Using a drift, install the selected adjusting shim and gear ring
bearing outer race.
3. Install the oil defense, and tighten the m

Page 2636 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TF-26
TRANSFER ASSEMBLY
Drive gear assembly
1. Using a drift, drive the oil seal into the gear ring.
CAUTION:
●When checking the overall preload torque, measure it
without the oil seal, then

TF-26
TRANSFER ASSEMBLY
Drive gear assembly
1. Using a drift, drive the oil seal into the gear ring.
CAUTION:
●When checking the overall preload torque, measure it
without the oil seal, then install the oil seal.
●Discard old oil seals; replace with new ones.
●Apply multi-purpose grease onto oil seal lips, and gear
oil onto the circumference of the oil seal.
●The oil seal back position after the installation shall be
56.5 mm (2.22 in) from the gear ring end.
2. Apply a thread locking adhesive into the thread hole for the drive
gear.
a. Completely clean and de grease the drive gear back face,
thread holes, and drive gear mounting bolts. (Use a gasket
remover to remove the thread locking adhesive.)
b. Apply a thread locking adhesive onto the first and second
threads under the thread hole chamfering of the drive gear, on 3
or more different points.
3. Install the drive gear to gear ring, and apply anti-corrosive oil
onto threads and seats on the mounting bolts, and then tighten
to the specified torque.
CAUTION:
●Temporary installation before tightening the bolts through the completion of the tightening
should be within 90 seconds.
●If the thread locking adhesive is applied aside, quickly wipe it off.
4. Apply gear oil to ring gear bearing inner race on the transfer
case. Using a drift, install gear bearing inner race.
5. Apply gear oil to ring gear bearing inner race on the adapter
case. Using a drift, install ring gear bearing inner race.
6. Assemble the drive gear assembly to the transfer case.
7. Install the adapter case.
8. Check backlash, preload torque, tooth contact, and companion
flange runout.
●TF-14, "Assembly Inspection".
CAUTION:
Measure the overall preload torque without the oil seal.
SDIA0540E
Tightening torque
First (temporary tightening) : 25 - 29 N·m (2.5 - 3.0 kg-m, 18 - 21 ft-lb)
Second (final tightening) : 82 - 115 N·m (8.3 - 11.7 kg-m,60 - 84 ft-lb)
SDIA0541E
SDIA0543E
SDIA0544E

Page 2637 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TRANSFER ASSEMBLY
TF-27
C
E
F
G
H
I
J
K
L
MA
B
TF
Adapter case
1. Select the adjusting shim on the gear ring bearing.
●TF-23, "SELECTIONG ADJUSTING SHIMS".
2. Install the oil gutter.
3. Usin

Page 2638 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TF-28
TRANSFER ASSEMBLY
2. Using a drift, install the pinion rear bearing outer race.
3. Using a drift, install the pinion front bearing outer race.
4. Apply gear oil to pinion front bearing inner rac

Page 2639 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TRANSFER ASSEMBLY
TF-29
C
E
F
G
H
I
J
K
L
MA
B
TF
8. Using a drift and press, press in the companion flange.
9. Apply anti-corrosion oil onto threads and seat of the pinion nut
and adjust t

Page 2640 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TF-30
ALL MODE 4X4 SYSTEM
ALL MODE 4X4 SYSTEM
PFP:47850
PrecautionsEDS000IV
●This section describes ESP/TCS/ABS model.
●Refer to the BRC section for model without ESP/TCS/ABS.Refer toBRC-6, "A

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