EC-40
[QR25(WITH EURO-OBD)]
BASIC SERVICE PROCEDURE
Learning will be cancelled if any of the following conditions are missed for even a moment.
●Battery voltage: More than 12.9V (At idle)
●Engine coolant temperature: 70 - 100°C (158 - 212°F)
●PNP switch: ON
●Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
●Steering wheel: Neutral (Straight-ahead position)
●Vehicle speed: Stopped
●Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-39, "Accelerator Pedal Released Position Learning" .
2. Perform EC-39, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, “Idle Air Volume Learning” will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the “DIAGNOSTIC PROCEDURE” below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
SEF452Y
SEF454Y
ITEM SPECIFICATION
MBIB0238E
EC-90
[QR25(WITH EURO-OBD)]
TROUBLE DIAGNOSIS
37 L/YCooling fan relay
(Low)[Engine is running]●Cooling fan is not operatingBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating0 - 1.0V
40 P Stop lamp switch[Engine is running]
●Brake pedal releasedApproximately 0V
[Engine is running]
●Brake pedal depressedBATTERY VOLTAGE
(11 - 14V)
41 B/Y Start signal[Ignition switch “ON”]Approximately 0V
[Ignition switch “START”]9 - 14V
42 B/R Ignition switch[Ignition switch “OFF”]0V
[Ignition switch “ON”]BATTERY VOLTAGE
(11 - 14V)
43 G/OR PNP switch[Ignition switch “ON”]
●Gear position is “P” or “N”.Approximately 0V
[Ignition switch “ON”]
●Except the above gear positionA/T model
BATTERY VOLTAGE
(11 - 14V)
M/T model
Approximately 5V
50 LG Data link connector[Ignition switch “ON”]
●CONSULT-II is disconnected.Approximately 5V
52 R/WElectrical load signal
(Rear window defog-
ger signal)[Ignition switch “ON”]
●Rear window defogger switch is “ON”BATTERY VOLTAGE
(11 - 14V)
[Ignition switch “ON”]
●Rear window defogger switch is “OFF”Approximately 0V
53 R/YElectrical load signal
(Headlamp signal)[Ignition switch “ON”]
●Lighting switch is “2ND” positionBATTERY VOLTAGE
(11 - 14V)
[Ignition switch “ON”]
●Lighting switch is “OFF”Approximately 0V
55 LG/BHeater fan switch sig-
nal[Ignition switch “ON”]
●Heater fan control switch is “ON”Approximately 0V
[Ignition switch “ON”]
●Heater fan control switch is “OFF”Approximately 5V
58 B Sensors' ground[Engine is running]
●Warm-up condition
●Idle speedApproximately 0V
59
60
106
108B/W
B/W
B/Y
B/YECM ground[Engine is running]
●Idle speedEngine ground TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
TROUBLE DIAGNOSIS
EC-99
[QR25(WITH EURO-OBD)]
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HO2S2 MNTR (B1)
[RICH/LEAN]×
●Display of heated oxygen sensor 2 sig-
nal:
RICH ... means the amount of oxygen
after three way catalyst is relatively
small.
LEAN ... means the amount of oxygen
after three way catalyst is relatively
large.
●When the engine is stopped, a
certain value is indicated.
VHCL SPEED SE
[km/h] or [mph]××
●The vehicle speed computed from the
vehicle speed signal is displayed.
BATTERY VOLT
[V]××
●The power supply voltage of ECM is dis-
played.
ACCEL SEN 1 [V]××
●The accelerator pedal position sensor
signal voltage is displayed.
ACCEL SEN 2 [V]×
THRTL SEN 1 [V]××
●The throttle position sensor signal volt-
age is displayed.
THRTL SEN 2 [V]×
INT/A TEMP SE
[°C] or [°F]××
●The intake air temperature (determined
by the signal voltage of the intake air
temperature sensor) is indicated.
START SIGNAL
[ON/OFF]××
●Indicates [ON/OFF] condition from the
starter signal.●After starting the engine, [OFF] is
displayed regardless of the starter
signal.
CLSD THL POS
[ON/OFF]××
●Indicates idle position [ON/OFF] com-
puted by ECM according to the acceler-
ator pedal position sensor signal.
AIR COND SIG
[ON/OFF]××
●Indicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF]××
●Indicates [ON/OFF] condition from the
park/neutral position (PNP) switch sig-
nal.
PW/ST SIGNAL
[ON/OFF]××
●[ON/OFF] condition of the power steer-
ing system (determined by the signal
voltage of the power steering pressure
sensor signal) is indicated.
LOAD SIGNAL
[ON/OFF]××
●Indicates [ON/OFF] condition from the
electrical load signal.
ON ... Rear window defogger switch is
ON and/or lighting switch is in 2nd posi-
tion.
OFF ... Both rear window defogger
switch and lighting switch are OFF.
IGNITION SW
[ON/OFF]××
●Indicates [ON/OFF] condition from igni-
tion switch.
HEATER FAN SW
[ON/OFF]×
●Indicates [ON/OFF] condition from the
heater fan switch signal.
BRAKE SW
[ON/OFF]×
●Indicates [ON/OFF] condition from the
stop lamp switch signal.
INJ PULSE-B1
[msec]×
●Indicates the actual fuel injection pulse
width compensated by ECM according
to the input signals.●When the engine is stopped, a
certain computed value is indi-
cated. Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
TROUBLE DIAGNOSIS
EC-107
[QR25(WITH EURO-OBD)]
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THRTL SEN1
THRTL SEN2*2
●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released More than 0.36V
●Shift lever:
D (A/T model)
1st (M/T model)Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL
●Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS
●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
●Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
●Ignition switch: ONShift lever:
P or N (A/T model)
Neutral (M/T model)ON
Shift lever: Except above OFF
PW/ST SIGNAL
●Engine: After warming up, idle
the engineSteering wheel is in neutral position.
(Forward direction)OFF
Steering wheel is turned. ON
LOAD SIGNAL
●Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW
●Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW
●Engine: After warming up, idle
the engineHeater fan is operating. ON
Heater fan is not operating OFF
BRAKE SW
●Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdleMT: 12° - 16° BTDC
AT: 1 4° - 18° BTDC
2,000 rpm 25° - 45° BTDC
CAL/LD VALUE
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 10% - 35%
2,500 rpm 10% - 35%
MASS AIRFLOW
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 1.0 - 4.0 g·m/s
2,500 rpm 4.0 - 10.0 g·m/s
PURG VOL C/V
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 0%
2,000 rpm 20 - 30% MONITOR ITEM CONDITION SPECIFICATION
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
EC-111
[QR25(WITH EURO-OBD)]
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TROUBLE DIAGNOSIS - SPECIFICATION VALUEPFP:00031
DescriptionEBS00M15
The specification (SP) value indicates the tolerance of the value that is displayed in “DATA MONITOR (SPEC)”
mode of CONSULT-II during normal operation of the Engine Control System. When the value in “DATA MONI-
TOR (SPEC)” mode is within the SP value, the Engine Control System is confirmed OK. When the value in
“DATA MONITOR (SPEC)” mode is NOT within the SP value, the Engine Control System may have one or
more malfunctions.
The SP value is used to detect malfunctions that may affect the Engine Control System, but will not light the
MI.
The SP value will be displayed for the following three items:
●B/FUEL SCHDL (The fuel injection pulse width programmed into ECM prior to any learned on board cor-
rection)
●A/F ALPHA-B1 (The mean value of air-fuel ratio feedback correction factor per cycle)
●MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionEBS00M16
●Vehicle driven distance: More than 5,000 km (3,017 miles)
●Barometric pressure: 98.3 - 104.3 kPa (0.983 - 1.043 bar, 1.003 - 1.064 kg/cm2 , 14.25 - 15.12 psi)
●Atmospheric temperature: 20 - 30°C (68 - 86°F)
●Engine coolant temperature: 75 - 95°C (167 - 203°F)
●Transmission: Warmed-up*1
●Electrical load: Not applied*2
●Engine speed: Idle
*1: For A/T models, after the engine is warmed up to normal operating temperature, drive vehicle until “FLUID
TEMP SE” (A/T fluid temperature sensor signal) indicates more than 60°C (140°F).
For M/T models, after the engine is warmed up to normal operating temperature, drive vehicle for 5 minutes.
*2: Rear window defogger switch, air conditioner switch, lighting switch are “OFF”. Steering wheel is straight
ahead.
Inspection ProcedureEBS00M17
NOTE:
Perform “DATA MONITOR (SPEC)” mode in maximum scale display.
1. Perform EC-1152, "
Basic Inspection" .
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1” and “MAS A/F SE-
B1” in “DATA MONITOR (SPEC)” mode with CONSULT-II.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-112, "
Diagnostic Procedure" .
SEF601Z
EC-416
[QR25(WITH EURO-OBD)]
ELECTRICAL LOAD SIGNAL
ELECTRICAL LOAD SIGNAL
PFP:25350
CONSULT-II Reference Value in Data Monitor ModeEBS00MBR
Specification data are reference values.
ECM Terminals and Reference ValueEBS00MBS
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
MONITOR ITEM CONDITION SPECIFICATION
LOAD SIGNAL
●Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
HEATER FAN SW
●Engine: After warming up, idle
the engineHeater fan is operating. ON
Heater fan is not operating OFF
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
52 R/WElectrical load signal
(Rear window defog-
ger signal)[Ignition switch “ON”]
●Rear window defogger switch is “ON”BATTERY VOLTAGE
(11 - 14V)
[Ignition switch “ON”]
●Rear window defogger switch is “OFF”Approximately 0V
53 L/YElectrical load signal
(Headlamp signal)[Ignition switch “ON”]
●Lighting switch is “2ND” positionBATTERY VOLTAGE
(11 - 14V)
[Ignition switch “ON”]
●Lighting switch is “OFF”Approximately 0V
55 LG/BHeater fan switch sig-
nal[Ignition switch “ON”]
●Heater fan control switch is “ON”Approximately 0V
[Ignition switch “ON”]
●Heater fan control switch is “OFF”Approximately 5V
ELECTRICAL LOAD SIGNAL
EC-419
[QR25(WITH EURO-OBD)]
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Diagnostic ProcedureEBS00MBU
1.INSPECTION START
Do you have CONSULT-II?
Ye s o r N o
Ye s > > G O T O 2 .
No >> GO TO 5.
2.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
OK or NG
OK >> GO TO 3.
NG >> GO TO 8.
3.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
OK or NG
OK >> GO TO 4.
NG >> GO TO 12.
4.CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
With CONSULT-II
1. Turn ignition switch “ON”.
2. Check “LOAD SIGNAL” in “DATA MONITOR” mode with CON-
SULT-II under the following conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 16.
Condition LOAD SIGNAL
Rear window defogger switch “ON” ON
Rear window defogger switch “OFF” OFF
PBIB0103E
Condition LOAD SIGNAL
Lighting switch “ON” at 2nd position ON
Lighting switch “OFF” OFF
PBIB0103E
Condition LOAD SIGNAL
Heater fan control switch “ON” ON
Heater fan control switch “OFF” OFF
PBIB0103E
EC-420
[QR25(WITH EURO-OBD)]
ELECTRICAL LOAD SIGNAL
5. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
Without CONSULT-II
1. Turn ignition switch “ON”.
2. Check voltage between ECM terminal 52 and ground under the
following conditions.
OK or NG
OK >> GO TO 6.
NG >> GO TO 8.
6. CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Without CONSULT-II
1. Turn ignition switch “ON”.
2. Check voltage between ECM terminal 53 and ground under the
following conditions.
OK or NG
OK >> GO TO 7.
NG >> GO TO 12.
7. CHECK HEATER FAN CONTROL CIRCUIT OVERALL FUNCTION
Without CONSULT-II
1. Turn ignition switch “ON”.
2. Check voltage between ECM terminal 55 and ground under the
following conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 16.
8. CHECK REAR WINDOW DEFOGGER FUNCTION
1. Start engine.
2. Turn “ON” the rear window defogger switch.
3. Check the rear windshield. Is the rear windshield heated up?
Ye s o r N o
Yes >> GO TO 9.
No >> Refer to GW-10, "
REAR WINDOW DEFOGGER" .
Condition Voltage
Rear window defogger switch “ON” BATTERY VOLTAGE
Rear window defogger switch “OFF” 0V
PBIB0660E
Condition Voltage
Lighting switch “ON” at 2nd position BATTERY VOLTAGE
Lighting switch “OFF” 0V
PBIB0070E
Condition Voltage
Heater fan control switch “ON” 0V
heater fan control switch “OFF” Approximately 5V
PBIB0661E