MODEL T30 SERIES
© 2002 NISSAN EUROPE S.A.S.
All rights reserved. No part of this Electronic Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Nissan
Europe S.A.S., Paris, France.
A GENERAL INFORMATION
B ENGINE
C TRANSMISSION/
TRANSAXLE
D DRIVELINE/AXLE
E SUSPENSION
F BRAKES
G STEERING
H RESTRAINTS
IBODY
J AIR CONDITIONER
K ELECTRICAL
L MAINTENANCE
M INDEXGI General Information
EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
CL Clutch
MT Manual Transaxle
AT Automatic Transaxle
TF Transfer
PR Propeller Shaft
RFD Rear Final Drive
FAX Front Axle
RAX Rear Axle
FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
BR Brake System
PB Parking Brake System
BRC Brake Control System
PS Power Steering System
SB Seat Belts
SRS Supplemental Restraint System (SRS)
BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
ATC Automatic Air Conditioner
MTC Manual AIr Conditioner
SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio, Visual & Telephone System
PG Power Supply, Ground & Circuit Elements
MA Maintenance
IDX Alphabetical Index
QUICK REFERENCE INDEX
A
B
C
D
E
F
G
H
I
J
K
L
M
CO-6
[QR]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items
CO-26
[YD22DDTi]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function— Overload on engineAbusive drivingHigh engine rpm under no
load
Driving in low gear for
extended time
Driving at extremely high
speed
Powertrain system mal-
function
— Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flowBlocked bumper —
— Blocked radiator grilleInstalled car brassiere
Mud contamination or
paper clogging
Blocked radiator —
Blocked condenser
Blocked air flow
Installed large fog lamp Symptom Check items
AT-4
Oil Channel ...........................................................424
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ..........................425
DISASSEMBLY .......................................................426
Disassembly .........................................................426
REPAIR FOR COMPONENT PARTS ......................441
Manual Shaft ........................................................441
Oil Pump ...............................................................444
Control Valve Assembly ........................................448
Control Valve Upper Body ....................................457
Control Valve Lower Body ....................................461
Reverse Clutch .....................................................463
High Clutch ...........................................................466
Forward and Overrun Clutches ............................471
Low & Reverse Brake ...........................................476
Rear Internal Gear, Forward Clutch Hub and Over-
run Clutch Hub ......................................................479
Output Shaft, Idler Gear, Reduction Pinion Gear and
Bearing Retainer ...................................................483
Band Servo Piston Assembly ...............................488
Final Drive ............................................................493
ASSEMBLY .............................................................498
Assembly (1) .........................................................498
Adjustment (1) ......................................................499
Assembly (2) .........................................................504Adjustment (2) .......................................................510
Assembly (3) .........................................................514
SERVICE DATA AND SPECIFICATIONS (SDS) ....521
General Specifications ......................................... .521
Shift Schedule .......................................................521
Stall Revolution .....................................................522
Line Pressure ........................................................522
Control Valves .......................................................522
Accumulator ..........................................................523
Clutch and Brakes .................................................524
Final Drive .............................................................526
Planetary Carrier and Oil Pump ............................527
Input Shaft .............................................................528
Reduction Pinion Gear ..........................................528
Band Servo ...........................................................529
Output Shaft ..................................................
........529
Bearing Retainer ...................................................529
Total End Play .......................................................529
Reverse Clutch End Play ......................................530
Removal and Installation .......................................530
Shift Solenoid Valves ............................................530
Solenoid Valves ....................................................530
A/T Fluid Temperature Sensor ..............................531
Revolution Sensor .................................................531
Dropping Resistor .................................................531
AT-58
[EURO-OBD]
TROUBLE DIAGNOSIS — INTRODUCTION
Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT-57, "Infor-
mation from
Customer"
2.❏ CHECK A/T FLUIDAT-63, "A/T
Fluid Check"❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform STALL TEST and LINE PRESSURE TEST.AT-64, "
Stall
Te s t",AT- 6 7 ,
"Line Pres-
sure Test"
❏ Stall test — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ Line Pressure test — Suspected parts:
4.❏ Perform all ROAD TEST and mark required procedures.AT-68, "
Road
Te s t"
4-1. Check before engine is started.AT-70, "1.
CHECK
BEFORE
ENGINE IS
STARTED"
❏ O/D OFF Indicator Lamp Does Not Come On, AT-209, "O/D OFF Indicator Lamp Does Not Come On" .
❏ SELF-DIAGNOSTIC PROCEDURE/DIAGNOSTIC TROUBLE CODE (DTC) CONFIRMATION PRO-
CEDURE. — Mark detected items.
❏ PNP switch, AT-110, "
DTC P0705 PARK/NEUTRAL POSITION (PNP) SWITCH" .
❏ A/T fluid temperature sensor, AT-116, "
DTC P0710 A/T FLUID TEMPERATURE SENSOR CIR-
CUIT" .
❏ Vehicle speed sensor·A/T (Revolution sensor), AT-122, "
DTC P0720 VEHICLE SPEED SEN-
SOR·A/T (REVOLUTION SENSOR)" .
❏ Engine speed signal, AT-127, "
DTC P0725 ENGINE SPEED SIGNAL" .
❏ Torque converter clutch solenoid valve, AT-158, "
DTC P0740 TORQUE CONVERTER CLUTCH
SOLENOID VALVE" .
❏ Line pressure solenoid valve, AT-163, "
DTC P0745 LINE PRESSURE SOLENOID VALVE" .
❏ Shift solenoid valve A, AT-170, "
DTC P0750 SHIFT SOLENOID VALVE A" .
❏ Shift solenoid valve B, AT-175, "
DTC P0755 SHIFT SOLENOID VALVE B" .
❏ Accelerator pedal position (App) sensor, AT- 1 8 0 , "
DTC P1705 ACCELERATOR PEDAL POSITION
(APP) SENSOR" .
❏ Overrun clutch solenoid valve, AT-185, "
DTC P1760 OVERRUN CLUTCH SOLENOID VALVE" .
❏ PNP & overdrive control switches, and throttle position sensor, AT- 2 4 1 , "
TCM Self-diagnosis Does
Not Activate" .
❏ Batt/fluid temp sen (A/T fluid temperature sensor and TCM power source), AT-193, "
DTC BATT/
FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM POWER SOURCE)" .
❏ Vehicle speed sensor·MTR, AT-199, "
DTC VEHICLE SPEED SENSOR MTR" .
❏ CAN communication line, AT-190, "
DTC U1000 CAN COMMUNICATION LINE" .
❏ Control unit (RAM), control unit (ROM), AT- 2 0 3 , "
DTC CONTROL UNIT (RAM), CONTROL UNIT
(ROM)" .
❏ Control unit (EEP ROM), AT- 2 0 5 , "
DTC CONTROL UNIT(EEPROM)" .
❏ Battery
❏ Others
4-2. Check at idleAT-71, "
2.
CHECK AT
IDLE"❏ Engine Cannot Be Started In “P” And “N” Position, AT- 2 11 , "Engine Cannot Be Started In “P” and “N”
Position" .
❏ In “P” Position, Vehicle Moves Forward Or Backward When Pushed, AT-212, "
In “P” Position, Vehicle
Moves Forward Or Backward When Pushed" .
❏ In “N” Position, Vehicle Moves, AT-213, "
In “N” Position, Vehicle Moves" .
❏ Large Shock. “N” → “R” Position, AT-214, "
Large Shock. “N”→“R” Position" .
❏ Vehicle Does Not Creep Backward In “R” Position, AT-215, "
Vehicle Does Not Creep Backward In “R”
Position" .
❏ Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position, AT- 2 1 8 , "
Vehicle Does Not Creep Forward
In “D”,“2” Or “1” Position" .
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
AT-89
[EURO-OBD]
D
E
F
G
H
I
J
K
L
MA
B
AT
Vehicle will not run in “D”, “1”, “2”
positions (but runs in “R” position).
Clutch slips. Very poor acceleration.
AT-218, "
Vehicle Does Not Creep
Forward In “D”,“2” Or “1” Position"
OFF vehicle7. Reverse clutchAT-463, "
Reverse Clutch"
8. High clutchAT-466, "High Clutch"
9. Forward clutchAT-471, "Forward and
Overrun Clutches"
10. Forward one-way clutchAT-421, "OVERHAUL"
11. Low one-way clutchAT-421, "
OVERHAUL",AT-
425, "Locations of Adjust-
ing Shims, Needle Bear-
ings, Thrust Washers and
Snap Rings"
Clutches or brakes slip somewhat in
starting.ON vehicle1. Fluid levelAT-63, "
FLUID LEVEL
CHECK"
2. Control cable adjustmentAT-416, "Control Cable
Adjustment"
3. Accelerator pedal position (APP) sensorAT-180, "
DTC P1705
ACCELERATOR PEDAL
POSITION (APP) SEN-
SOR"
4. Line pressure testAT-67, "Line Pressure Test"
5. Line pressure solenoid valveAT-163, "
DTC P0745 LINE
PRESSURE SOLENOID
VA LV E"
6. Control valve assemblyAT-414, "
Control Valve
Assembly and Accumula-
tors"
7. Accumulator N-DAT-414, "
Control Valve
Assembly and Accumula-
tors"
8. Shift solenoid valve AAT-170, "
DTC P0750
SHIFT SOLENOID VALVE
A"
9. Shift solenoid valve BAT-175, "
DTC P0755
SHIFT SOLENOID VALVE
B"
10. Overrun clutch solenoid valveAT-185, "
DTC P1760
OVERRUN CLUTCH
SOLENOID VALVE"
11. Torque converter clutch solenoid valveAT-158, "
DTC P0740
TORQUE CONVERTER
CLUTCH SOLENOID
VA LV E"
OFF vehicle12. Forward clutchAT-471, "
Forward and
Overrun Clutches"
13. Reverse clutchAT-463, "Reverse Clutch"
14. Low & reverse brakeAT-476, "Low & Reverse
Brake"
15. Oil pumpAT-444, "Oil Pump"
16. Torque converterAT-425, "
Locations of
Adjusting Shims, Needle
Bearings, Thrust Washers
and Snap Rings"
Symptom Condition Diagnostic ItemReference Page
EURO-OBD
AT-260
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — INTRODUCTION
Diagnostic Worksheet
1.❏ Read the Fail-safe and listen to customer complaints.AT- 8 , "Wiring
Diagrams
and Trouble
Diagnosis",
AT-259,
"DIAGNOS-
TIC WORK-
SHEET"
2.❏ CHECK A/T FLUIDAT-264, "A/T
Fluid Check"❏ Leakage (Follow specified procedure)
❏ Fluid condition
❏ Fluid level
3.❏ Perform STALL TEST and LINE PRESSURE TEST.AT- 2 6 5 , "
Stall
Te s t",
AT-268, "
Line
Pressure
Te s t"
❏ Stall test — Mark possible damaged components/others.
❏ Torque converter one-way clutch
❏ Reverse clutch
❏ Forward clutch
❏ Overrun clutch
❏ Forward one-way clutch❏ Low & reverse brake
❏ Low one-way clutch
❏ Engine
❏ Line pressure is low
❏ Clutches and brakes except high clutch and
brake band are OK
❏ Line Pressure test — Suspected parts:
4.❏ Perform all ROAD TEST and mark required procedures.AT-269,
"Road Test"
4-1. Check before engine is started.AT-271, "1.
CHECK
BEFORE
ENGINE IS
STARTED"
❏ O/D OFF Indicator Lamp Does Not Come On, AT-312 .
❏ SELF-DIAGNOSTIC CONFIRMATION PROCEDURE — Mark detected items.
❏ Vehicle speed sensor·A/T (Revolution sensor), AT-353
.
❏ Vehicle speed sensor·MTR, AT- 3 5 8
.
❏ Accelerator pedal position (APP) sensor, AT-362
.
❏ Shift solenoid valve A, AT-367
.
❏ Shift solenoid valve B, AT-372
.
❏ Overrun clutch solenoid valve, AT-377
.
❏ Torque converter clutch solenoid valve, AT- 3 8 1
.
❏ A/T fluid temperature sensor and TCM power source, AT-386
.
❏ Engine speed signal, AT-392
.
❏ Line pressure solenoid valve, AT-396
.
❏ CAN communication line, AT-403
.
❏ Control unit (RAM), control unit (ROM), AT- 2 0 3 , "
DTC CONTROL UNIT (RAM), CONTROL UNIT
(ROM)" .
❏ Control unit (EEP ROM), AT- 2 0 5 , "
DTC CONTROL UNIT(EEPROM)" .
❏ PNP & overdrive control switches, and throttle position sensor, AT- 3 4 4
.
❏ Battery
❏ Others
4-2. Check at idleAT-272, "
2.
CHECK AT
IDLE"❏ Engine Cannot Be Started In “P” And “N” Position, AT-314 .
❏ In “P” Position, Vehicle Moves Forward Or Backward When Pushed, AT- 3 1 5
.
❏ In “N” Position, Vehicle Moves, AT- 3 1 5
.
❏ Large Shock. “N” → “R” Position, AT-317
.
❏ Vehicle Does Not Creep Backward In “R” Position, AT- 3 1 7
.
❏ Vehicle Does Not Creep Forward In “D”, “2” Or “1” Position, AT- 3 2 1
.
AT-290
[EXC.F/EURO-OBD]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Vehicle will not run in “D”, “1”, “2” posi-
tions (but runs in “R” position). Clutch
slips. Very poor acceleration.
AT- 3 2 1 , "
Vehicle Does Not Creep For-
ward In “D”,“2” Or “1” Position"
OFF vehicle7. Reverse clutch AT-463, "
Reverse Clutch"
8. High clutchAT-466, "High Clutch"
9. Forward clutchAT-471, "Forward and
Overrun Clutches"
10. Forward one-way clutchAT-421, "OVERHAUL"
11. Low one-way clutchAT-421, "
OVERHAUL",
AT-425, "
Locations of
Adjusting Shims, Needle
Bearings, Thrust Washers
and Snap Rings"
Clutches or brakes slip somewhat in
starting.ON vehicle1. Fluid levelAT-264, "
FLUID LEVEL
CHECK"
2. Control cable adjustmentAT-416, "Control Cable
Adjustment"
3. Accelerator pedal position (APP) sensorAT-362, "
ACCELE
RATOR PEDAL POSI-
TION (APP) SENSOR"
4. Line pressure testAT-268, "Line Pressure
Te s t"
5. Line pressure solenoid valveAT-396, "
LINE PRES-
SURE SOLENOID
VA LV E"
6. Control valve assemblyAT-414, "
Control Valve
Assembly and Accumula-
tors"
7. Accumulator N-DAT-414, "
Control Valve
Assembly and Accumula-
tors"
8. Shift solenoid valve AAT-367, "SHIFT SOLE-
NOID VALVE A"
9. Shift solenoid valve BAT-372, "SHIFT SOLE-
NOID VALVE B"
10. Overrun clutch solenoid valveAT-377, "
OVERRUN
CLUTCH SOLENOID
VA LV E"
11. Torque converter clutch solenoid valveAT-381, "
TORQUE CON-
VERTER CLUTCH
SOLENOID VALVE"
OFF vehicle12. Forward clutchAT-471, "
Forward and
Overrun Clutches"
13. Reverse clutchAT-463, "Reverse Clutch"
14. Low & reverse brakeAT-476, "Low & Reverse
Brake"
15. Oil pumpAT-444, "Oil Pump"
16. Torque converterAT-425, "
Locations of
Adjusting Shims, Needle
Bearings, Thrust Washers
and Snap Rings"
Excessive creep. ON vehicle 1. Engine idling rpmEC-1391, "Idle Speed and
Ignition Timing"
Symptom Condition Diagnostic Item Reference Page