2001 NISSAN X-TRAIL Service Repair Manual

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Page 2625 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TRANSFER ASSEMBLY
TF-15
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5. If tooth contact is poorly adjusted, adjust pinion height (dimen-
sion X) in the following manner:
SDIA0520E
SDIA0517E

Page 2626 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TF-16
TRANSFER ASSEMBLY
●If the tooth contact is near the face (face contact), or near the
heal (heal contact), thin the pinion sleeve shims to move the
drive pinion gear closer to the dri

Page 2627 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TRANSFER ASSEMBLY
TF-17
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3. Using a preload gauge, measure the preload torque of the pin-
ion bearing.
CAUTION:
Every rotational part shall rotate smoothly wit

TRANSFER ASSEMBLY
TF-17
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3. Using a preload gauge, measure the preload torque of the pin-
ion bearing.
CAUTION:
Every rotational part shall rotate smoothly with the speci-
fied gear oil.
●If outside the standard, disassemble the pinion sleeve assem-
bly to check and adjust each part.
Overall preload torque
1. Measure pinion bearing preload torque (P1 ).
2. Install the pinion sleeve shims and pinion sleeve assembly.
3. Rotate the companion flange at least 20 times to check for smooth operation of the bearing.
4. Using a preload gauge, measure the overall preload torque.
●If outside of the standard, disassemble it to check and adjust
each part. If measuring the overall preload torque after the disassembly, measure it with the transfer
case oil seals and gear ring oil seals removed, then install the oil seals.
COMPANION FLANGE RUNOUT
1. Fit a dial gauge onto the companion flange face (inner side of
the propeller shaft mounting bolt holes).
2. Rotate the companion flange to check for runout.
3. Fit a test indicator to the inner side of the companion flange
(socket diameter).
4. Rotate the companion flange to check for runout.
5. If the runout value is outside the repair limit, follow the procedure
below to adjust.
a. While changing the phase between companion flange and drive pinion gear by 90° at a time, check runout
and determine which phase angle minimizes the runout.
b. If the runout value is still outside of the limit after the phase has been changed, replace the companion
flange.
c. If the runout is outside the standard after the companion flange is replaced, adjust the assembly status of
the pinion bearings and drive pinion gear, or replace the pinion bearings. Preload torque
: 0.10 - 0.39 N·m (0.01 - 0.04 kg-m,1 - 3 in-lb)
SDIA0522E
Pinion bearing preload torque (P1)
: 0.10 - 0.39 N·m (0.01 - 0.04 kg-m, 1 - 3 in-lb)
Overall preload torque
When all oil seals are installed:
: P
1 +0.16 - 0.22 N·m (0.016 - 0.023 kg-m, 1.4 - 1.9
in-lb)
Transfer case oil seals and
When no gear ring oil seal:
: P
1 +0.06 - 0.12 N·m (0.006 - 0.013 kg-m, 0.6 - 1.1
in-lb)
SDIA0523E
Runout limit : 0.08 mm (0.0031 in)
Runout limit : 0.08 mm (0.0031 in)
SDIA0524E

Page 2628 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TF-18
TRANSFER ASSEMBLY
Disassembly and Assembly
EDS0004X
DISASSEMBLY
Pinion sleeve assembly
1. Remove 7 pinion sleeve mounting bolts.
2. Temporarily tighten 2 bolts. Using a plastic hammer, t

Page 2629 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TRANSFER ASSEMBLY
TF-19
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10. Using a puller, remove the pinion rear bearing outer race.
11. Using a puller, remove the pinion front bearing outer race.
12. Remove the collapsi

Page 2630 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TF-20
TRANSFER ASSEMBLY
2. Using a plastic hammer, tap the adapter case to remove.
3. Remove the O-ring.
4. Using a flat-bladed screwdriver, remove the oil seal.
CAUTION:
Be careful not to damage the

Page 2631 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TRANSFER ASSEMBLY
TF-21
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3. Using a drift and replacer, remove the gear ring bearing inner
race on the adapter case.
4. Using a drift and puller, remove the gear rin

Page 2632 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual TF-22
TRANSFER ASSEMBLY
4. Using a flat-bladed screwdriver, remove the oil seal.
CAUTION:
Be careful not to damage the transfer case.
5. Remove the oil defense.
6. Using a brass rod, tap the adjusting

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