2001 NISSAN X-TRAIL Service Repair Manual

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Page 1969 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual OPERATING CYLINDER
CL-11
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OPERATING CYLINDERPFP:30620
Removal and InstallationECS008BC
REMOVAL
1. Drain clutch fluid.
CAUTION:
Do not spill clutch fluid onto painted su

Page 1970 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CL-12
CLUTCH PIPING
CLUTCH PIPING
PFP:30650
Removal and InstallationECS008BE
Carefully observe the following steps during clutch tube removal and installation.
●Do not spill clutch fluid onto painte

Page 1971 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CLUTCH RELEASE MECHANISM
CL-13
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CLUTCH RELEASE MECHANISMPFP:30502
Removal and InstallationECS008BF
REMOVAL
1. Remove manual transaxle from the vehicle.
●Refer to MT-15, "

Page 1972 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CL-14
CLUTCH RELEASE MECHANISM
1. Following the instructions below, apply grease to the specified points.
CAUTION:
Wipe off any old grease, debris, or powdery residue left on the grease applying surfa

Page 1973 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
CL-15
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CLUTCH DISC, CLUTCH COVER AND FLYWHEELPFP:30100
Removal and InstallationECS008BG
—QR engine models—
—YD engine models—
CA

Page 1974 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CL-16
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
INSPECTION AND ADJUSTMENT AFTER REMOVAL
Clutch Disc
●Measure circumferential runout relative to the clutch disc center
spline. If it is outside the speci

CL-16
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
INSPECTION AND ADJUSTMENT AFTER REMOVAL
Clutch Disc
●Measure circumferential runout relative to the clutch disc center
spline. If it is outside the specification, replace the clutch disc.
●Measure clutch disc spline and input shaft spline backlash at the
circumference of the disc. If outside the specification, replace.
●Using calipers, measure the depth to the clutch disc facing rivet
heads. If it exceeds the allowable wear limit, replace the clutch
disc.
Clutch Cover
Check diaphragm spring lever claws for unevenness with the lever
still on the vehicle. If they exceed the tolerance, adjust lever height
using a diaphragm adjusting wrench (special service tool).
●Check clutch cover thrust ring for wear or breakage. If wear or
breakage is found, replace clutch cover assembly.
NOTE:
●Worn thrust ring will generate a beating noise when tapped at
the rivet with a hammer.
●Broken thrust ring will make a clinking sound when cover is
shaken up and down.
●If a trace of burn or discoloration is found on the clutch cover pressure plate to clutch disc contact surface,
repair the surface with sandpaper. If surface is damaged or distorted, replace the assembly.
Flywheel Runout
Using a dial gauge, measure runout at the flywheel clutch contact
surface. If runout is outside the specification, replace the flywheel. If
a trace of burn or discoloration is found on the surface, repair it with
sandpaper.
CAUTION:
Measure it at flywheel outer face (not on knock pin and clutch cover mounting hole). Runout limit/diameter of the area to be measured:
1.0 mm (0.039 in) or less/230 mm(9.06 in) dia.
Maximum allowable spline backlash:
1.0 mm (0.039 in)
SCL221
Facing wear limit (depth to the rivet head):
0.3 mm (0.012 in)
SCL229
Tolerance for diaphragm spring lever unevenness:
0.7 mm (0.028 in)
SCL466-C
Allowable flywheel runout:
Vehicles with QR engine models:
Refer to EM-97, "
Flywheel Deflection" .
Vehicles with YD engine models:
Refer to EM-218, "
Flywheel Deflection" .AEM100

Page 1975 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CLUTCH DISC, CLUTCH COVER AND FLYWHEEL
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INSTALLATION
1. Apply recommended grease to clutch disc and input shaft splines.
CAUTION:
Be sure to apply grease to the points s

Page 1976 of 3833

NISSAN X-TRAIL 2001 Service Repair Manual CL-18
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Clutch Control SystemECS008BH
Clutch Master CylinderECS008BI
Clutch Operating CylinderECS008BJ
Clutch DiscEC

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