2001 NISSAN X-TRAIL Injector driver

GI-6
PRECAUTIONS
CAUTION:
●Do not use home heating oil, gasoline or other alternate fuels in your diesel engine. The use of
those can cause engine damage.
●Do not use summer fuel at temperatures below –7°C (20°F). The cold temperatures will cause wax
to form in the fuel. As a result, it may prevent the engine from running smoothly.
●Do not add gasoline or other alternate fuels to diesel fuel.
Precautions for Multiport Fuel Injection System or Engine Control SystemEAS000FT
●Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
●Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
●Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for Turbocharger (If Equipped)EAS000FU
The turbocharger turbine revolves at extremely high speeds and
becomes very hot. Therefore, it is essential to maintain a clean sup-
ply of oil flowing through the turbocharger and to follow all required
maintenance instructions and operating procedures.
●Always use the recommended oil. Follow the instructions for
proper time to change the oil and proper oil level.
●Avoid accelerating engine to a high rpm immediately after start-
ing.
●If engine had been operating at high rpm for an extended period
of time, let it idle for a few minutes prior to shutting if off.
Precautions for HosesEAS000FV
HOSE REMOVAL AND INSTALLATION
●To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
●To reinstall the rubber hose securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with
hose stopper, insert rubber hose into tube until it butts up
against hose stopper.)
SGI787
SGI292
SMA019D
SMA020D

INJECTION TUBE AND FUEL INJECTOR
EM-145
[YD22DDTi]
C
D
E
F
G
H
I
J
K
L
MA
EM
5. Remove nozzle oil seal.
●Using a slotted screwdriver, pry flange to remove oil seal.
NOTE:
Nozzle oil seal seals between fuel injector and rocker cover. If
only injection tube shall be removed and installed, nozzle oil
seal replacement is not required.
6. Remove rocker cover. Refer to EM-156, "
Removal and Installa-
tion" .
7. Remove spill tube mounting bolts and nut.
●Loosen bolts and nut to the reverse order of the shown in the
figure and remove then.
8. Following steps below, remove fuel injector.
a. Remove nozzle support.
b. Remove fuel injector. While rotating it to left and right, raise it to
remove.
CAUTION:
●Handle fuel injector carefully without giving any impact.
●Do not disassemble fuel injector.
c. If nozzle gasket remains in cylinder head, hook it with tip of a
slotted screwdriver and pull it out.
INSTALLATION
1. Following steps below, install fuel injector.
a. Install O-ring and nozzle gasket to fuel injector, and insert them into cylinder head.
b. Tighten injection tubes temporarily in the order of 3-4-1-2.
c. Be sure to fit nozzle support without looseness.
d. Tighten nozzle support bolts.
e. Loosen injection tubes in the order of 2-1- 4-3.
PBIC0944E
SBIA0205E
PBIC0759E

EM-174
[YD22DDTi]
PRIMARY TIMING CHAIN
REMOVAL
1. Remove engine coolant reservoir tank.
2. Remove charge air cooler and bracket. Refer to EM-122, "
Removal and Installation" .
3. Remove air cleaner and air duct. Refer to EM-120, "
Removal and Installation" .
4. Remove rocker cover. Refer to EM-156, "
Removal and Installation" .
5. Remove RH engine mount insulator and bracket. Refer to EM-193, "
Removal and Installation" .
6. Pull power steering reservoir tank out of brackets to move power steering piping.
CAUTION:
To avoid removing power steering reservoir tank out of brackets move it with power steering pip-
ing aside.
7. Remove oil pan. Refer to EM-133, "
Removal and Installation" .
8. Remove oil filter bracket. Refer to LU-22, "
OIL FILTER BRACKET" .
9. Remove injection tube and fuel injector. Refer to EM-144, "
Removal and Installation" .
10. Remove secondary timing chain and associated parts. Refer to EM-167, "
Removal and Installation" .
11. When removing rear chain case, remove camshaft sprockets. Refer to EM-158, "
Removal and Installa-
tion" .
12. Remove crankshaft pulley.
a. Hold crankshaft pulley with the pulley holder (SST).
b. Loosen crankshaft pulley fixing bolt and pull out the bolt approx-
imately 10 mm (0.39 in).
c. Using pulley puller (SST), remove crankshaft pulley.
●Use two M6 bolts with approx. 60 mm (2.36 in) shank length
for securing crankshaft pulley.
13. Remove oil pump housing.
●Loosen bolts in the reverse order of that shown in the figure
and remove them.
●Use seal cutter (SST) etc. for removal.
14. Remove front oil seal from oil pump housing.
●Punch out the seal off from the back surface of the oil pump
using a flat-bladed screwdriver.
●Be careful not to damage the oil pump housing.
7. Chain guide 8. Spacer 9. Front chain case
10. Crankshaft pulley 11. Front oil seal 12. Oil pump housing
13. Primary timing chain 14. Oil pump drive spacer 15. Crankshaft sprocket
16. Secondary timing chain 17. Rear chain case 18. Power steering pump
JEM131G
JEM132G
JEM133G