EC-40
[QR25(WITH EURO-OBD)]
BASIC SERVICE PROCEDURE
Learning will be cancelled if any of the following conditions are missed for even a moment.
●Battery voltage: More than 12.9V (At idle)
●Engine coolant temperature: 70 - 100°C (158 - 212°F)
●PNP switch: ON
●Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
●Steering wheel: Neutral (Straight-ahead position)
●Vehicle speed: Stopped
●Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-39, "Accelerator Pedal Released Position Learning" .
2. Perform EC-39, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, “Idle Air Volume Learning” will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the “DIAGNOSTIC PROCEDURE” below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
SEF452Y
SEF454Y
ITEM SPECIFICATION
MBIB0238E
EC-450
[QR25(WITHOUT EURO-OBD)]
BASIC SERVICE PROCEDURE
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningEBS00NE2
DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
●Each time electric throttle control actuator or ECM is replaced.
●Idle speed or ignition timing is out of specification.
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
●Battery voltage: More than 12.9V (At idle)
●Engine coolant temperature: 70 - 100°C (158 - 212°F)
●PNP switch: ON
●Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
●Steering wheel: Neutral (Straight-ahead position)
●Vehicle speed: Stopped
●Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-449, "Accelerator Pedal Released Position Learning" .
2. Perform EC-449, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
SEF452Y
SEF454Y
BASIC SERVICE PROCEDURE
EC-773
[QR20(WITH EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
Learning will be cancelled if any of the following conditions are missed for even a moment.
●Battery voltage: More than 12.9V (At idle)
●Engine coolant temperature: 70 - 100°C (158 - 212°F)
●PNP switch: ON
●Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
●Steering wheel: Neutral (Straight-ahead position)
●Vehicle speed: Stopped
●Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-772, "Accelerator Pedal Released Position Learning" .
2. Perform EC-772, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, “Idle Air Volume Learning” will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the “DIAGNOSTIC PROCEDURE” below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
SEF452Y
SEF454Y
ITEM SPECIFICATION
MBIB0238E
BASIC SERVICE PROCEDURE
EC-1137
[QR20(WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
3. Turn ignition switch “OFF” wait at least 10 seconds.
Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningEBS00N3P
DESCRIPTION
“Idle Air Volume Learning” is an operation to learn the idle air volume that keeps each engine within the spe-
cific range. It must be performed under any of the following conditions:
●Each time electric throttle control actuator or ECM is replaced.
●Idle speed or ignition timing is out of specification.
PREPARATION
Before performing “Idle Air Volume Learning”, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are missed for even a moment.
●Battery voltage: More than 12.9V (At idle)
●Engine coolant temperature: 70 - 100°C (158 - 212°F)
●PNP switch: ON
●Electric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, set lighting switch to the 1st position to light
only small lamps.
●Steering wheel: Neutral (Straight-ahead position)
●Vehicle speed: Stopped
●Transmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/
T” system indicates less than 0.9V.
For A/T models without CONSULT-II and M/T models, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-1136, "Accelerator Pedal Released Position Learning" .
2. Perform EC-1136, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic “PREPARATION” (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
SEF452Y
SEF454Y
CL-1
CLUTCH
C TRANSMISSION/TRANSAXLE
CONTENTS
D
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F
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M
SECTION
A
B
CL
CLUTCH
PRECAUTIONS .......................................................... 2
Caution ..................................................................... 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
CLUTCH ................................................................ 4
CLUTCH PEDAL ........................................................ 5
On-Vehicle Inspection and Adjustment .................... 5
HEIGHT ADJUSTMENT ....................................... 5
CLUTCH SWITCH POSITION ADJUSTMENT ..... 5
FREE PLAT INSPECTION .................................... 6
CLEARANCE CHECK ........................................... 6
Removal and Installation .......................................... 6
INSPECTION AFTER REMOVAL ......................... 7
CLUTCH FLUID .......................................................... 8
Air Bleeding Procedure ............................................ 8
CLUTCH MASTER CYLINDER .................................. 9
Removal and Installation .......................................... 9
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
Disassembly and Assembly ................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY ......................................................... 10
OPERATING CYLINDER ...........................................11Removal and Installation ........................................ 11
REMOVAL ........................................................... 11
INSTALLATION ................................................... 11
Disassembly and Assembly .................................... 11
DISASSEMBLY ................................................... 11
INSPECTION AFTER DISASSEMBLY ................ 11
ASSEMBLY ......................................................... 11
CLUTCH PIPING ....................................................... 12
Removal and Installation ........................................ 12
CLUTCH RELEASE MECHANISM ........................... 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSPECTION AFTER REMOVAL ....................... 13
INSTALLATION ................................................... 13
CLUTCH DISC, CLUTCH COVER AND FLYWHEEL ... 15
Removal and Installation ........................................ 15
REMOVAL ........................................................... 15
INSPECTION AND ADJUSTMENT AFTER
REMOVAL ........................................................... 16
INSTALLATION ................................................... 17
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 18
Clutch Control System ............................................ 18
Clutch Master Cylinder ........................................... 18
Clutch Operating Cylinder ...................................... 18
Clutch Disc ............................................................. 18
Clutch Cover ........................................................... 18
Clutch Pedal ........................................................... 18
AT-1
AUTOMATIC TRANSAXLE
C TRANSMISSION/TRANSAXLE
CONTENTS
D
E
F
G
H
I
J
K
L
M
SECTION
A
B
AT
AUTOMATIC TRANSAXLE
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for On Board Diagnostic (EURO-OBD)
System of A/T and Engine — Euro-OBD — ............. 5
Precautions for Trouble Diagnosis ........................... 5
Precautions for Harness Repair ............................... 5
Precautions .............................................................. 6
Service Notice or Precautions .................................. 7
Wiring Diagrams and Trouble Diagnosis .................. 8
PREPARATION ........................................................... 9
Special Service Tools ............................................... 9
Commercial Service Tools ...................................... 12
A/T FLUID ................................................................. 13
Checking A/T Fluid ................................................. 13
Changing A/T Fluid ............................................. ... 13
OVERALL SYSTEM ................................................. 14
A/T Electrical Parts Location .................................. 14
Circuit Diagram ...................................................... 15
Cross-Sectional View ............................................. 16
Hydraulic Control Circuit ........................................ 17
Shift Mechanism ..................................................... 18
Control System ....................................................... 28
Control Mechanism ................................................ 29
Control Valve .......................................................... 34
EURO-OBD
TROUBLE DIAGNOSIS — INDEX ........................... 35
Alphabetical & P No. Index for DTC ....................... 35
ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION .......................................................................... 37
Introduction ............................................................ 37
EURO-OBD Function for A/T System .................... 37
One or Two Trip Detection Logic of EURO-OBD ... 37
EURO-OBD Diagnostic Trouble Code (DTC) ......... 37
Malfunction Indicator lamp (MIL) ............................ 41
CONSULT-II ........................................................... 41
Diagnostic Procedure Without CONSULT-II ........... 50TROUBLE DIAGNOSIS — INTRODUCTION ........... 56
Introduction ............................................................. 56
Work Flow ............................................................... 60
TROUBLE DIAGNOSIS — BASIC INSPECTION .... 63
A/T Fluid Check ...................................................... 63
Stall Test ................................................................. 64
Line Pressure Test .................................................. 67
Road Test ............................................................... 68
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 86
Symptom Chart ....................................................... 86
TCM Terminals and Reference Value ...................106
CAN COMMUNICATION .........................................109
System Description ...............................................109
DTC P0705 PARK/NEUTRAL POSITION (PNP)
SWITCH ..................................................................110
Description ............................................................110
Wiring Diagram — AT — PNP/SW .......................112
Diagnostic Procedure ...........................................113
Component Inspection ..........................................115
DTC P0710 A/T FLUID TEMPERATURE SENSOR
CIRCUIT ..................................................................116
Description ............................................................116
Wiring Diagram — AT — FTS ..............................118
Diagnostic Procedure ...........................................119
Component Inspection ..........................................121
DTC P0720 VEHICLE SPEED SENSOR·A/T (REV-
OLUTION SENSOR) ...............................................122
Description ............................................................122
Wiring Diagram — AT — VSSA/T ........................124
Diagnostic Procedure ...........................................125
DTC P0725 ENGINE SPEED SIGNAL ...................127
Description ............................................................127
Wiring Diagram — AT — ENGSS .........................128
Diagnostic Procedure ...........................................129
DTC P0731 A/T 1ST GEAR FUNCTION ...............
.131
Description ............................................................131
Wiring Diagram — AT — 1ST ...............................134
Diagnostic Procedure ...........................................135
Component Inspection ..........................................136
TROUBLE DIAGNOSIS — BASIC INSPECTION
AT-63
[EURO-OBD]
D
E
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G
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MA
B
AT
TROUBLE DIAGNOSIS — BASIC INSPECTIONPFP:00000
A/T Fluid CheckECS004QQ
FLUID LEAKAGE CHECK
1. Clean area suspected of leaking. — for example, mating surface
of converter housing and transmission case.
2. Start engine, apply foot brake, place selector lever in “D” posi-
tion and wait a few minutes.
3. Stop engine.
4. Check for fresh leakage.
FLUID CONDITION CHECK
FLUID LEVEL CHECK
Refer to AT-13, "Checking A/T Fluid" .
SAT767B
SAT288G
Fluid color Suspected problem
Dark or black with burned odor Wear of frictional material
Milky pink Water contamination — Road water
entering through filler tube or breather
Varnished fluid, light to dark brown and
tackyOxidation — Over or under filling, —
Overheating
SAT638A
AT-100
[EURO-OBD]
TROUBLE DIAGNOSIS — GENERAL DESCRIPTION
Races extremely fast or slips in
changing from “D
4 ” or “D3 ” to “D1 ”
when depressing pedal.ON vehicle1. Fluid levelAT- 6 3 , "
FLUID LEVEL
CHECK"
2. Accelerator pedal position (APP) sensorAT-180, "
DTC P1705
ACCELERATOR PEDAL
POSITION (APP) SEN-
SOR"
3. Line pressure testAT- 6 7 , "Line Pressure Test"
4. Line pressure solenoid valveAT-163, "
DTC P0745 LINE
PRESSURE SOLENOID
VA LV E"
5. Shift solenoid valve AAT-170, "
DTC P0750
SHIFT SOLENOID VALVE
A"
6. Shift solenoid valve BAT-175, "
DTC P0755
SHIFT SOLENOID VALVE
B"
7. Control valve assemblyAT-414, "
Control Valve
Assembly and Accumula-
tors"
OFF vehicle8. Forward clutchAT-471, "
Forward and
Overrun Clutches"
9. Forward one-way clutchAT-421, "OVERHAUL"
10. Low one-way clutchAT-421, "
OVERHAUL",AT-
425, "Locations of Adjust-
ing Shims, Needle Bear-
ings, Thrust Washers and
Snap Rings"
Vehicle will not run in any position.ON vehicle1. Fluid levelAT- 6 3 , "
FLUID LEVEL
CHECK"
2. Control cable adjustmentAT-416, "Control Cable
Adjustment"
3. Line pressure testAT- 6 7 , "Line Pressure Test"
4. Line pressure solenoid valveAT-163, "
DTC P0745 LINE
PRESSURE SOLENOID
VA LV E"
OFF vehicle5. Oil pumpAT-444, "
Oil Pump"
6. Torque converterAT-425, "
Locations of
Adjusting Shims, Needle
Bearings, Thrust Washers
and Snap Rings"
7. Parking componentsAT-421, "Components"
Transmission noise in “D”, “2”, “1”
and “R” positions.ON vehicle 1. Fluid levelAT- 6 3 , "
FLUID LEVEL
CHECK"
OFF vehicle 2. Torque converterAT-425, "
Locations of
Adjusting Shims, Needle
Bearings, Thrust Washers
and Snap Rings"
Symptom Condition Diagnostic ItemReference Page
EURO-OBD