Page 1817 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±21
31. REMOVE SUN GEAR AND SUN GEAR INPUT DRUM
(a) Remove the sun gear and the sun gear input drum.
(b) Remove the thrust washer from sun gear input drum.
32. CHECK OPERATION OF SECOND BRAKE PISTON
Apply compressed air into the case passage and confirm
that the piston moves.
If the piston does not move, disassembe and inspect.
33. REMOVE SECOND COAST BRAKE BAND GUIDE
34. REMOVE SECOND BRAKE DRUM
(a) Remove the snap ring.
Page 1818 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±22
(b) Remove the second brake drum.
35. REMOVE SECOND BRAKE PISTON RETURN SPRING
36. REMOVE NO.1 ONE±WAY CLUTCH
37. REMOVE PLATES, DISCS AND FLANGE
38. REMOVE SECOND BRAKE DRUM GASKET
Remove the gasket.
Page 1819 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±23
39. REMOVE NO.2 ONE±WAY CLUTCH AND REAR PLAN-
ETARY GEAR
(a) Remove the snap ring.
(b) Remove the No.2 one±way clutch and rear planetary
gear.
(c) Remove the thrust washer from the rear planetary gear.
40. REMOVE REAR PLANETARY RING GEAR
(a) Remove the rear planetary ring gear.
(b) Remove the bearing from the ring gear.
41. CHECK FIRST AND REVERSE BRAKE
(a) Check the operation of the first and reverse brake piston.
Apply compressed air into the case passage and confirm
that the piston moves.
If the piston does not move, disassemble and inspect.
Page 1820 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±24
(b) Using a filler gauge, check the pack clearance of the first
and reverse brake.
Clearance: 1.92±2.68 mm (0.0756±0.1055 in.)
42. REMOVE FLANGE, DISCS AND PLATES OF FIRST
AND REVERSE BRAKE
(a) Remove the snap ring.
(b) Remove the flange, 6 discs and plates.
43. TURN TRANSAXLE CASE AROUND
44. REMOVE OVERDRIVE UNIT
(a) Remove the 13 bolts.
(b) Tap on the circumference of the overdrive case with a
plastic hammer to remove the overdrive case and gasket.
Page 1821 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±25
(c) Remove the overdrive planetary gear from transaxle
case.
(d) Remove the overdrive brake drum from the transaxle
case.
(e) Remove the overdrive clutch apply gasket and overdrive
brake apply gasket.
45. REMOVE FIRST AND REVERSE BRAKE PISTON
(a) Remove the piston return spring.
Place SST, compress the return spring evenly by
tightening the bolt gradually.
SST 09350±32014 (09351±32040)
Using snap ring pliers, remove the snap ring.
Remove the SST.
Remove the return spring from the case.
Page 1822 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±26
(b) Apply compressed air into the passage of the case to re-
move the piston.
HINT: Hold the piston so it is not slanted and blow with the
gun slightly away from the oil hole.
(c) If the piston does not pop out with compressed air, use
needle±nose pliers to remove it.
(d) Remove the 2 O±rings from the piston.
(e) Remove the snap ring.
46. REMOVE PARKING LOCK PAWL BRACKET AND
GUIDE
Page 1823 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±27
47. REMOVE MANUAL VALVE SHAFT
(a) Using a chisel and hammer, cut the collar.
(b) Remove the retaining spring.
(c) Using a pin punch and hammer, drive out the pin.
(d) Slide out the shaft from the transaxle case and remove
the manual valve lever and parking lock rod.
48. REMOVE MANUAL VALVE SHAFT OIL SEAL
Using a screwdriver, remove the oil seal.
Page 1824 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±28
49. REMOVE PIN, SPRING AND PARKING LOCK PAWL
DIFFERENTIAL COMPONENT PARTS
REMOVAL
1. MEASURE DIFFERENTIAL TOTAL PRELOAD
Using a small torque wrench, measure the total preload
and make a note of it.
2. REMOVE LH BEARING RETAINER
(a) Remove the 6 bolts.
(b) Using a large screwdriver, remove the LH bearing retain-
er.
NOTICE: Wrap the screwdriver tip in a rag, etc. to avoid
damaging the case and retainer.
3. REMOVE RH RETAINER
(a) Remove the 5 bolts.
AX02S±04