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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±104
If the preload is greater than specified, replace the
bearing spacer.
If the preload is less than specified, retighten the nut
13 N´m (130 kgf´cm, 9 ft´lbf) at a time until the speci-
fied preload is reached.
If the maximum torque is exceeded while retightening the
nut, replace the bearing spacer and repeat the preload
procedure.
Do not back off the nut to reduce the preload.
Maximum torque:
289 N´m (2,950 kgf´cm, 213 ft´lbf)
(e) If the preload is adjusted within specification, make a note
of it.
DIFFERENTIAL INSTALLATION
1. PLACE OUTER RACE AND SELECTED ADJUSTING
SHIM ONTO RH SIDE BEARING
2. PLACE DIFFERENTIAL CASE INTO CASE
Be sure to install the adjusting shim into place.
3. INSTALL LH BEARING RETAINER
(a) Install a new O±ring.
(b) Position the retainer by tapping it while holding the differ-
ential case center with the retainer.
(c) Clean the threads of the bolts and case with white gaso-
line.
AX0SX±01
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±105
(d) Coat the threads of the bolts with sealer.
Sealer:
Part No.08833±00070, THREE BOND 1324 or equiva-
lent
(e) Temporarily tighten the bolts evenly and gradually while
turning the ring gear.
4. INSTALL RH SIDE BEARING CAP
Tighten the bolts evenly and gradually while turning the
ring gear.
Torque: 72 N´m (730 kgf´cm, 53 ft´lbf)
5. TIGHTEN LH BEARING RETAINER
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
6. MEASURE TOTAL PRELOAD
Using a torque meter, measure the total preload of the
drive pinion shaft.
Total preload (at starting):
Add drive pinion preload (See page AX±xx)
New Bearing
0.3 ± 0.4 N´m (2.9 ± 4.0 kgf´cm, 2.5 ± 3.5 in.´lbf)
Reused bearing
0.1 ± 0.2 N´m (1.5 ± 2.0 kgf´cm, 1.3 ± 1.7 in.´lbf)
If the preload is not within specification, redisassemble
and readjust.
Page 1739 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±106
7. STAKE COUNTER DRIVEN GEAR NUT
8. INSTALL DRIVE PINION CAP
9. INSTALL CARRIER COVER
(a) Clean the threads of the bolts and case with white gaso-
line.
(b) Coat the threads of the bolts with sealer.
Sealer:
Part No.08833±00070, THREE BOND 1324 or equiva-
lent
(c) Install the carrier cover over the gasket.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
4±SPEED GEAR UNIT INSTALLATION
1. INSTALL MANUAL VALVE SHAFT
(a) Coat the oil seal lip with MP grease.
(b) Using a socket wrench and hammer, drive in a new manu-
al valve shaft oil seal to the case.
(c) Assemble a new collar to the manual valve lever.
(d) Install the manual valve lever shaft to the transaxle case
through the manual valve lever.
AX0SY±01
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±107
(e) Using a pin punch, drive in the roll pin until its surface is
flush with the manual valve lever surface.
(f) Match the collar hole to the lever calking hollow and calk
the collar to the lever.
(g) Install the retaining spring.
(h) Make sure that the lever moves smoothly.
2. INSTALL PARKING LOCK PAWL
(a) Place the parking lock pawl onto the case. Hook the
spring ends to the case and pawl.
(b) Install the pin into the hole of the case through the spring
and pawl.
Page 1741 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±108
3. INSTALL PARKING LOCK ROD
4. INSTALL PARKING LOCK PAWL BRACKET
Torque: 7.4 N´m (75 kgf´cm, 65 in.´lbf)
5. CHECK OPERATION OF PARKING LOCK PAWL
Make sure the counter driven gear is locked when the
manual valve lever is in the P position.
6. INSTALL FIRST AND REVERSE BRAKE PISTON TO
TRANSMISSION CASE
(a) Coat a new O±rings with ATF.
(b) Install the 2 O±rings on the piston.
(c) Push the piston into the bore of the case, facing the spring
seat upward.
Page 1742 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±109
7. INSTALL PISTON RETURN SPRING
(a) Place the return spring and snap ring on the piston.
(b) Place SST, and compress the return spring evenly by
tightening the bolt gradually.
SST 09350±32014 (09351±32040)
(c) Install snap ring. Visually check to make sure it is fully
seated and centered by the 3 lugs on the spring retainer.
Be sure the end gap of snap ring is not aligned with the
spring retainer claw.
(d) Remove SST.
8. INSTALL OVERDRIVE UNIT
(a) Install the overdrive brake apply gasket and overdrive
clutch apply gasket.
(b) Install the overdrive brake drum to the case.
(c) Install a new case gasket to the case.
(d) Make sure that the length from the top surface of the case
to the counter driven gear top surface should be about 24
mm (0.94 in.).
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AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±110
(e) Install the overdrive unit with overdrive case to the trans-
axle case.
(f) Install and tighten the bolts.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)
9. CHECK INTERMEDIATE SHAFT END PLAY
(a) Make sure that the intermediate shaft has thrust play.
Thrust play:
0.49 ± 1.51 mm (0.0193 ± 0.0594 in.)
If the thrust play is not within specification, check the
installation of intermediate shaft.
(b) Make sure that the intermediate shaft turns smoothly.
10. INSTALL FIRST AND REVERSE BRAKE IN CASE
(a) Install the inner flange facing the flat end toward the oil
pump side.
(b) Install the discs and plates.
Install in order: P=Plate D=Disc
D ± P ± D ± P ± D ± P ± D ± P ± D ± P ± D
(c) Install the outer flange, facing the flat end toward the pis-
ton side.
11. INSTALL SNAP RING
Be sure the end gap of the snap ring is not aligned with
one of the cutouts.
12. CHECK OPERATION OF FIRST AND REVERSE
BRAKE
Apply compressed air into the oil passage with the case
and be sure that the piston moves.
Page 1744 of 4770

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±111
13. INSTALL RING GEAR INTO CASE
(a) Coat the races and bearing with petroleum jelly and install
them onto the ring gear.
Bearing and races
mm (in.)
Outer DiameterInner Diameter
Front Race37.3 (1.469)24.1 (0.949)
Bearing37.6 (1.480)24.0 (0.945)
Rear Race37.6 (1.480)22.2 (0.874)
(b) Install the ring gear into the case.
14. INSTALL REAR PLANETARY GEAR INTO CASE
(a) Align the flukes of the discs in the first and reverse brake.
(b) Coat the thrust washer with petroleum jelly.
Align the tab of the washer with the hollow of the carrier.
(c) Align the spline of the planetary carrier with either of the
flukes of the discs, and install the planetary gear into the
first and reverse brake discs.
15. INSTALL NO.2 ONE±WAY CLUTCH INTO CASE WITH
SHINY SIDE UPWARD
(a) Place the one±way clutch with the shiny side upward.
(b) Install the one±way clutch onto the inner race while turn-
ing the planetary gear clockwise with SST.
SST 09350±32014 (09351±32050)