Page 1649 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±16
(b) Remove the cover.
7. REMOVE OIL PAN AND GASKET
(a) Remove the 15 bolts.
(b) Remove the oil pan by lifting transaxle case.
NOTICE: Do not turn the transaxle over as this will contami-
nate the valve body with the foreign materials in the bottom
of the oil pan.
(c) Place the transaxle on wooden blocks to prevent damage
to the tube bracket.
8. EXAMINE PARTICLES IN PAN
Remove the magnets and use them to collect any steel
chips. Look carefully at the chips and particles in the oil
pan and on the magnets to anticipate what type of wear
you will find in the transmission:
Steel (magnetic): bearing, gear and plate wear
Brass (non±magnetic): bushing wear
9. DISCONNECT NO.1 AND NO.2 SOLENOID CONNEC-
TORS
10. REMOVE TUBE BRACKET AND OIL STRAINER
Page 1650 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±17
11. REMOVE OIL TUBES
Pry up both tube ends with a large screwdriver and re-
move the 4 tubes.
12. REMOVE MANUAL DETENT SPRING
13. REMOVE MANUAL VALVE AND MANUAL VALVE
BODY
14. REMOVE VALVE BODY
(a) Remove the 12 bolts.
15. REMOVE THROTTLE CABLE AND SOLENOID WIR-
ING FROM CASE
16. REMOVE SECOND BRAKE APPLY GASKET
Page 1651 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±18
17. REMOVE ACCUMULATOR PISTON AND SPRINGS
(a) Loosen the 5 bolts one turn at a time until the spring ten-
sion is released.
(b) Remove the cover and gasket.
(c) Remove the piston and spring for C
1 and C2.
(d) Remove the O±rings.
(e) Pop out piston C
1 into a rag, using low±pressure com-
pressed air 98 kPa (1 kgf/cm
2, 14 psi).
(f) Remove the 2 O±rings from the B
2 piston.
18. MEASURE PISTON STROKE OF SECOND COAST
BRAKE
(a) Apply a small amount of paint to the piston rod at the point
it meets the case.
(b) Using SST, measure the piston stroke while applying and
releasing compressed air (392 ± 785 kPa, 4 ± 8 kgf/cm
2,
57 ± 114 psi).
SST 09240±00020
Piston stroke:
1.5 ± 3.0 mm (0.059 ± 0.118 in.)
If the piston stroke exceeds the limit, replace the piston
rod or brake band.
Page 1652 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±19
19. REMOVE SECOND COAST BRAKE PISTON
(a) Using SST, remove the snap ring.
SST 09350±32014 (09351±32050)
(b) Remove the cover.
(c) Remove the piston and outer return spring.
(d) Remove the O±ring from the cover.
20. REMOVE OIL PUMP AND DIRECT CLUTCH
NOTICE: Before removing the oil pump, remove the se-
cond coast brake piston.
(a) Remove the 7 bolts.
(b) Using SST, pull out the oil pump from the transaxle case.
SST 09350±32014 (09351±32061)
21. REMOVE OIL PUMP AND DIRECT CLUTCH
While holding the input shaft, grasp the pump stator shaft
and pull the oil pump and direct clutch together out of the
transaxle case.
NOTICE: Push the second coast brake band into the case,
being careful not to catch it on the direct clutch drum.
Page 1653 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±20
22. REMOVE DIRECT CLUTCH FROM OIL PUMP
23. BE CAREFUL WHEN REMOVING RACE BEHIND OIL
PUMP
24. REMOVE CLUTCH DRUM THRUST WASHER
25. REMOVE FORWARD CLUTCH
26. REMOVE BEARINGS AND RACES FROM FORWARD
CLUTCH
27. REMOVE SECOND COAST BRAKE BAND
(a) Push the pin with a small screwdriver and remove it from
the bolt hole of the oil pump mounting.
(b) Remove the brake band.
28. REMOVE FRONT PLANETARY RING GEAR
Page 1654 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±21
29. REMOVE BEARING RACES FROM FRONT PLAN-
ETARY RING GEAR
30. REMOVE PLANETARY GEAR
31. REMOVE RACES AND BEARINGS FROM PLAN-
ETARY GEAR
32. REMOVE SUN GEAR, SUN GEAR INPUT DRUM, SE-
COND BRAKE HUB AND NO.1 ONE±WAY CLUTCH
33. STAND TRANSMISSION CASE UP AND REMOVE SE-
COND COAST BRAKE BAND GUIDE
Page 1655 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±22
34. REMOVE SNAP RING HOLDING SECOND BRAKE
DRUM TO CASE
35. REMOVE SECOND BRAKE DRUM
If the brake drum is difficult to remove, lightly tap it with a
wooden block.
36. REMOVE SECOND BRAKE PISTON RETURN SPRING
37. REMOVE PLATES, DISCS AND FLANGE
38. REMOVE SECOND BRAKE DRUM GASKET
Page 1656 of 4770
AUTOMATIC TRANSAXLECOMPONENT PARTS REMOVAL ±
AX±23
39. REMOVE SNAP RING HOLDING NO.2 ONE±WAY
CLUTCH OUTER RACE TO CASE
40. REMOVE NO.2 ONE±WAY CLUTCH AND REAR PLAN-
ETARY GEAR
41. BE CAREFUL WHEN REMOVING THRUST WASHERS
FROM BOTH SIDES OF PLANETARY CARRIER
42. REMOVE REAR PLANETARY RING GEAR
43. REMOVE BEARINGS AND RACES