Page 657 of 4770
mm in.
10
0.39
INSTALLATION
Butt Weld
Body Sealer
Butt Weld
about 10 mm
Body SealerDo not close the
drain hole.
Body Sealer
Cloth Tape
30°
Hemming Tool
1. Before temporarily installing the new parts,
apply body sealer to the reinforcement, side
impact protection beam and back side of the
new parts.
HINT:
1) Apply just enough sealer for the reinforce-
ment and side impact beam to touch the new
panel. Apply sealer evenly around the flange
area, about 10 mm (0.39 in.) from the edge,
as shown.
2) For other sealing points, refer to section AR.
2. Bend the flange hem about 30° with a ham-
mer and dolly, then fasten tightly with a hem-
ming tool.
HINT:
1) Perform hemming in three steps, being careful
not to warp the panel.
2) If a hemming tool cannot be used, hem with a
hammer and dolly.
BODY PANEL REPLACEMENTRE-35
Page 658 of 4770
mm in.
75
1502.95
5.91
ROCKER OUTER PANEL (CUT)
REMOVAL
Cut and Join Location
75 mm
150 mm
Cut and Join Location Cut and Join Location
[Cut Location for Supply Parts]
[Cut and Join Location]
[Cut and Join Location]
[Cut and Join Location]
1. Cut and join the new parts at the location
shown above.
HINT: Take care not to damage the internal rein-
forcement of the center body pillar and rocker panel.
BODY PANEL REPLACEMENTRE-36
Page 659 of 4770
INSTALLATION
Butt Weld
Butt Weld
Butt Weld
1. Temporarily install the new parts and check the
fit of the front door and rear door.
BODY PANEL REPLACEMENTRE-37
Page 660 of 4770
QUARTER PANEL (CUT)
REMOVAL
[Cut and Join Location]
Make Incision
Cut and Join Location
200 mm
Fuel Filler Opening Lid
2. Replace the fuel filler opening lid at the same
time as the quarter panel. 1. Cut and join the parts at the location shown
above.
HINT: Bend the roof drip channel at the upper
part of tho cut and join location.
BODY PANEL REPLACEMENTRE-38
Page 661 of 4770
Braze
Braze
BODY PANEL REPLACEMENTRE-39
Page 662 of 4770
mm in.
5 0.20
INSTALLATION
[Foamed Material
Application Areas]
Body Sealer
Butt Weld
about 5 mm
[Foamed Material
Application Areas]
Body Sealer
Braze
2. Temporarily install the new parts and check
the fit of the rear door, luggage compartment
door and rear combination light. 1. Before temporarily installing the new parts,
apply body sealer to the wheel arch.
HINT:
1) Apply body sealer about 5 mm (0.20 in.) from
the flange, avoiding any oozing.
2) Apply sealer evenly, about 3 ± 4 mm (0.12 ±
0.16 in.) in diameter.
3) For other sealing points, refer to section AR.
BODY PANEL REPLACEMENTRE-40
Page 663 of 4770
Fuel Filler Opening Lid
Braze
Waterproof Rivet
Butt Weld
3. Attach the fuel filler opening lid by rivets to
the quarter panel.
HINT:
1) Use waterproof rivets.
2) Refer to the introduction when installation
rivets.
4. Apply foamed material to the pillar section.
BODY PANEL REPLACEMENTRE-41
Page 664 of 4770
QUARTER PANEL (CUT±P)
REMOVAL
Cut and Join Location
Cut and Join
Location
1. Cut and join the panels at the location shown
above.
BODY PANEL REPLACEMENTRE-42